Harley Davidson XL1200L 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200L Year: 2010 Model Designation: Sportster 1200 Low Codes Engine Family: Evolution (Big Twin family lineage) 👋 Introduction Market Position Target Audience: Mechanics...

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Type: Motorcycle

Vendor:

Sku: 439367

Tags: 2010 Harley Davidson Motorcycle Motorcycles Sportster XL1200L

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL1200L

Year:

Model Designation:

Sportster 1200 Low

Codes

Engine Family:

Evolution (Big Twin family lineage)

👋 Introduction

Market Position

Target Audience:

Mechanics and DIY enthusiasts for Harley-Davidson XL1200L owners

Key Features

Completeness:

100% complete and intact, no missing or corrupt pages/sections

Accessibility:

Instant download for immediate access

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Page Count

Page Count:

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Printability:

Software Requirement:

Adobe Reader

Operating System Compatibility:

Windows, Mac, Linux OS

📖 Manual Coverage

Systems Covered

Primary Systems:

Engine, Transmission, Drivetrain, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Controls, Diagnostics, Maintenance, Troubleshooting, Special Tools

Procedures Included

Repair Procedures:

Removal, Installation, Disassembly, Assembly, Adjustment, Inspection, Testing, Troubleshooting, Maintenance, Rebuilding

Technical Depth

Scope:

Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams from bumper-to-bumper

Detail Level:

Includes special notes, important points, service data, precautions, wear limits, torque values, and factory specifications

Tool References:

References specific service tool numbers and illustrates their usage

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, printable pages

Print Quality

Print Capability:

Printable on demand

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution® V-Twin

Displacement:

1200 cc (73.3 ci)

Bore X Stroke:

3.500 in x 3.812 in (88.9 mm x 96.8 mm) - Exact values to be confirmed by specific engine data within the manual

Performance

Horsepower:

Estimated 65-70 HP (Specific dyno figures vary by tuning and model year updates - manual will detail factory specs)

Torque:

Estimated 70-75 ft-lbs (Specific dyno figures vary by tuning and model year updates - manual will detail factory specs)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) - Injected EFI

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2 (Check manual for precise recommendation)

Ignition System

Ignition Type:

High-performance, electronic ignition

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Clutched, multi-plate, wet

Features

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/65 ratio

Transmission Fluid Type:

Harley-Davidson® Formula + Transmission and Primary Chaincase Lubricant (or equivalent SAE 50 synthetic oil - check manual for exact specification and capacity)

📐 Dimensions

Exterior

Length:

Approx. 88.5 in (2248 mm) - check manual for exact figure

Wheelbase:

Approx. 60.0 in (1524 mm) - check manual for exact figure

Weights

Dry Weight:

Approx. 545 lbs (247 kg) - check manual for exact figure

Gvwr:

N/A for motorcycles, but payload capacity is relevant (check manual)

🛡️ Safety Features

Ratings

Safety Standards:

Adherence to general motorcycle safety standards; specific crash ratings not applicable in the same way as cars

Active Features

Braking System:

Dual-action, front and rear hydraulic disc brakes

Lighting:

Halogen headlight, LED taillight, incandescent turn signals (verify specific bulbs in manual)

Passive Features

Frame Construction:

Steel, traditional cradle frame

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer (optional on some trims), odometer, trip meter, fuel gauge, indicator lamps. Manual will detail gauge cluster diagnostics.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for the XL1200L model in 2010. Manual will cover ABS system diagnostics and service if equipped.

Connectivity

Diagnostics Port:

Features a diagnostic port (e.g., Deutsch connector) for connecting diagnostic tools. Manual will detail its location and usage.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500-5,000 miles or 6 months, whichever comes first (refer to manual for exact schedule and oil type)

Primary Chain Tension:

Check and adjust at specified intervals (e.g., 1,000 miles, then every 5,000 miles - check manual)

Spark Plug Replacement:

Intervals typically between 10,000-20,000 miles (verify specific spark plug part number and gap in manual)

Fluid Specifications

Engine Oil Type:

Harley-Davidson® V-Twin 20W-50 Synthetic (or equivalent SAE 20W-50 motorcycle oil - check manual for exact specification and capacity)

Brake Fluid Type:

DOT 4 hydraulic fluid (check manual for specific requirements and bleeding procedures)

Fork Oil Type:

Specific fork oil grade (e.g., Spectro Big Twin Fork Oil 10W or equivalent - check manual for type and capacity)

Known Issues

Common Wear Items:

Clutch plates, belt drive, wheel bearings, brake pads, suspension seals (Manual will detail inspection and replacement procedures)

Electrical Diagnostics:

Potential for issues with starter solenoid, battery charging system, and fuel pump (Manual provides detailed diagnostic flowcharts)

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, established in 1903, known for V-twin engines and cruiser motorcycles

Model Evolution

Sportster Lineage:

The Sportster line dates back to 1957, evolving through various engine sizes and configurations. The XL1200L represents a modern iteration focused on a lower seat height and comfortable riding position.

Production

Manufacturing Location:

United States (Milwaukee, WI and Kansas City, MO)

🏆 Awards & Recognition

Recognitions

Model Awards:

Specific awards for the 2010 XL1200L model may not be prominently documented; however, Harley-Davidson motorcycles consistently receive acclaim for their style, sound, and brand experience.