🏷️ Basic Information

Make:

Harley-Davidson

Model:

XL883C

Year:

2010

Sub Model:

Sportster Custom

Engine Family:

Evolution

Chassis Code:

XL

👋 Introduction

Market Position:

The Harley-Davidson XL883C Sportster Custom is a cruiser motorcycle known for its iconic styling, accessible performance, and customization potential. It targets riders seeking a classic American motorcycle experience with a lower seat height and more manageable engine size than larger Harley-Davidson models.

Competition:

Competes with other entry-level to mid-range cruisers from brands like Indian (Scout Bobber Sixty), Triumph (Bonneville T100), and Japanese manufacturers (Yamaha Bolt, Honda Shadow).

Custom Styling:

Chrome accents, teardrop fuel tank, pullback handlebars, rider comfort.

Engine Characteristics:

Torquey V-twin character, signature Harley-Davidson sound and feel.

Customization:

Extensive aftermarket support for personalization.

📋 Manual Details

Coverage:

All Models/Engines/Trims

Page Count:

Estimate: 500-800 pages (typical for comprehensive workshop manuals)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete disassembly, inspection, assembly of Evolution 883cc V-Twin engine.

Fuel System:

Carburetor (if applicable for 2010, or Electronic Fuel Injection - EFI diagnosis and adjustment).

Ignition System:

Spark plugs, ignition coils, crank position sensors, timing adjustments.

Transmission:

Clutch operation, gear shifting mechanisms, primary drive, final drive belt maintenance.

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, indicators, horn.

Brake System:

Hydraulic brake components (master cylinder, calipers, lines), pad replacement, fluid flush and bleeding, rotor inspection.

Suspension System:

Front fork (oil change, seal replacement, spring inspection), rear shock absorbers (adjustment, replacement).

Steering System:

Handlebar components, steering head bearings (adjustment, replacement).

Bodywork:

Fenders, fuel tank, seat assembly, side covers, fairings (if equipped).

Wheels And Tires:

Wheel bearing inspection and replacement, tire pressure checks, tire replacement, spoke tensioning (if applicable).

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain/belt adjustments, lubrication points.

Troubleshooting:

Diagnostic flowcharts for common and uncommon problems, fault codes explanation (if EFI).

Component Replacement:

Step-by-step guides for replacing major and minor components.

Rebuilding:

Complete engine and transmission rebuild procedures with torque specifications.

Electrical Diagnostics:

Testing of sensors, actuators, and electrical circuits using multimeter and specialized tools.

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls.

Diagnostic Level:

Advanced diagnostics for electrical and mechanical systems.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution digital files suitable for printing key sections.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

53.9 cu in (883 cc)

Bore X Stroke:

3.00 in x 3.80 in (76.2 mm x 96.8 mm)

Compression Ratio:

8.8:1

Valve Train:

Pushrod-actuated, overhead valves with two valves per cylinder

Horsepower:

Approximately 53 HP (at crankshaft, estimate)

Torque:

Approximately 55 lb-ft (at crankshaft, estimate)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) for 2010 models.

Fuel Type:

Unleaded premium gasoline, 91 octane or higher recommended.

Fuel Capacity:

3.3 US gallons (12.5 L)

🔧 Transmission

Transmission Type:

5-speed manual

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/68 ratio

Clutch:

Clutch type: Wet, multi-plate

Transmission Fluid:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)

📐 Dimensions

Length:

88.0 in (2235 mm)

Width:

35.5 in (901.7 mm)

Height:

47.5 in (1206.5 mm)

Wheelbase:

60.0 in (1524 mm)

Ground Clearance:

4.75 in (120.7 mm)

Seat Height:

26.3 in (668 mm)

Dry Weight:

540 lbs (245 kg)

Wet Weight:

562 lbs (255 kg) (estimated, with fluids)

Gross Vehicle Weight Rating:

960 lbs (435 kg)

🛡️ Safety Features

Crash Test Ratings:

Motorcycles are not typically subjected to standardized government crash test ratings like automobiles. Safety is determined by rider skill and adherence to traffic laws.

Braking System:

Dual-piston front caliper, single-piston rear caliper. Optional ABS available on some models/trims.

Lighting:

Halogen headlamp, LED tail lamp and brake lamp.

Frame Construction:

Steel backbone frame with mild steel tubing.

Handlebars:

Pullback handlebars for rider comfort and control.

💡 Technology Features

Infotainment System:

Base model, typically no integrated infotainment system. Relies on aftermarket audio accessories if desired.

Driver Assistance:

No electronic driver assistance features beyond ABS if factory-equipped.

Connectivity:

No native smartphone connectivity or Bluetooth.

Instrument Cluster:

Analog speedometer, tachometer (optional on some trims), odometer, trip meter, fuel gauge, indicator lights.

🔧 Maintenance

First Service:

1,000 miles (1,600 km) or 12 months, whichever comes first (includes oil change, filter change, primary chain adjustment, inspection of various components).

Subsequent Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Belt Tension Check:

Every 10,000 miles (16,000 km) or as needed based on noise/performance.

Spark Plug Replacement:

Recommended every 10,000-20,000 miles (16,000-32,000 km), inspect at first service.

Engine Oil:

Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W50) or equivalent. Capacity: 3 US quarts (2.8 L) for oil change, 3.4 US quarts (3.2 L) with filter change.

Primary Chaincase Lubricant:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent. Capacity: 2.7 US quarts (2.5 L).

Transmission Fluid:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent. (Shared with primary).

Brake Fluid:

DOT 4 brake fluid.

Fork Oil:

Harley-Davidson Type 'E' or 'B' fork oil, or equivalent. Refer to manual for exact type and quantity per fork leg.

Common Issues:

Potential oil leaks (especially from primary or engine case seals), clutch adjustment sensitivity, exhaust pipe discoloration (bluing), fuel line routing issues, regulator/rectifier failure (less common on later models but still possible).

Maintenance Tips:

Regularly check belt tension and condition, inspect for oil seepage, ensure proper torque on critical fasteners, keep electrical connections clean and dielectric greased.

📚 Vehicle History

Brand Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and a strong associated culture. The Sportster line, introduced in 1957, is one of the longest-running motorcycle families in continuous production.

Sportster Lineage:

The XL883C is part of the Sportster family, which has evolved significantly over the decades. The 'C' designation typically denotes a 'Custom' model, featuring distinctive styling elements like the larger 3.3-gallon fuel tank and chrome accents that differentiate it from the base models.

Manufacturing Location:

USA

🏆 Awards & Recognition

Awards:

While specific awards for the 2010 XL883C are not commonly documented, the Harley-Davidson Sportster line has consistently been recognized for its enduring appeal, customization potential, and contribution to motorcycle culture.