🏷️ Basic Information

Make:

Husqvarna

Model:

TE450

Year:

2010

Product Type:

Workshop Service Repair Manual

Product Format:

PDF Download

👋 Introduction

Vehicle Type:

Dual-sport/Enduro Motorcycle

Target User:

Riders seeking off-road performance with street legality for occasional use.

Competitors 2010:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KLX series, Suzuki DR-Z series.

Engine Configuration:

Single-cylinder, four-stroke engine optimized for torque and power delivery.

Suspension Setup:

Premium off-road focused suspension (likely Sachs or Marzocchi front, Sachs rear) offering long travel and adjustability.

Chassis Design:

Lightweight and robust frame, often a chromium-molybdenum steel or aluminum alloy, designed for agility and durability in off-road conditions.

Intended Use:

Trail riding, enduro racing, dual-sport adventure.

📋 Manual Details

Overall Coverage:

Complete official full factory service repair manual

Estimated Pages:

Hundreds of pages

Manual Classification:

Workshop Service Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine overhaul, disassembly, assembly, inspection, diagnosis, tuning, lubrication, cooling system, fuel system (carburetor/injection), ignition system, exhaust system, starting system, oil pump, oil filter, oil seals, gaskets, timing chain, valve clearance, piston, rings, connecting rod, crankshaft, cylinder head, cylinder block.

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and assembly, gear selection, lubrication, bearings, seals, output shaft, countershaft, input shaft, shift drum, shift forks.

Chassis Suspension:

Front fork (Sachs/Marzocchi depending on specific variant), rear shock absorber (Sachs/Ohlins depending on specific variant), suspension linkage, swingarm, bearings, seals, fork oil type and level, shock absorber adjustments, spring preload, damping settings.

Braking System:

Front and rear brake calipers, master cylinders, brake lines, brake fluid type (DOT 4), bleeding procedures, pad replacement, rotor inspection, brake lever and pedal adjustment, parking brake mechanism (if applicable).

Electrical System:

Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), ignition coil, spark plug type, lighting system (headlight, taillight, brake light, indicators), starter motor, fuses, relays, switches, sensor diagnostics.

Fuel System Components:

Fuel tank, fuel lines, fuel filter, carburetor (Mikuni TM40 or similar), throttle control, choke operation.

Cooling System:

Radiator, coolant type (ethylene glycol based), coolant capacity, hoses, thermostat, water pump, fan operation (if equipped).

Exhaust System:

Exhaust pipe, muffler, exhaust gaskets, spark arrestor (if applicable), decibel limits.

Bodywork Frame:

Frame inspection, seat removal, fuel tank removal, side panels, fenders, handlebars, controls, footpegs.

Maintenance Procedures:

Oil change intervals, oil filter replacement, air filter cleaning/replacement, chain adjustment and lubrication, wheel bearing checks, spoke tensioning, spark plug replacement, valve clearance adjustment, brake fluid flush, coolant flush.

Troubleshooting Guides:

Step-by-step diagnostic charts for common starting problems, running issues, electrical faults, and mechanical malfunctions.

Repair Procedures:

Detailed instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and repairs, chassis component replacement.

Assembly Disassembly:

Comprehensive guides for taking apart and reassembling major vehicle components with torque specifications.

Wiring Diagrams:

Detailed electrical schematics for easy troubleshooting and component identification.

Diagnostic Capability:

Advanced diagnostic procedures, fault code interpretation (if applicable to the model's electronics), component testing methods.

Rebuild Scope:

Complete engine and transmission rebuild instructions, including bearing and seal replacement, piston and cylinder work, crankshaft and connecting rod installation.

Precision Specifications:

Includes all critical torque values, clearances, fluid levels, and measurement specifications for proper assembly and operation.

Expert Level:

Suitable for both experienced DIY mechanics and professional technicians.

📊 Manual Specifications

Document Type:

PDF

Printability:

Fully printable, allowing users to print specific sections or the entire manual.

Resolution:

High-resolution scans for clear text and legible diagrams.

Digital Binding:

Not Applicable (Downloadable PDF)

Digital Paper:

Not Applicable (Digital Document)

Searchability:

Searchable text allows for quick access to specific information.

⚙️ Engine Specifications

Engine Type:

Four-stroke

Displacement:

449.5 cc

Bore X Stroke:

97 mm x 60.8 mm (approximate, verify with manual)

Compression Ratio:

12.8:1 (approximate, verify with manual)

Valvetrain:

SOHC, 4 valves

Horsepower Estimate:

Approximately 50-55 HP (verify with manual)

Torque Estimate:

Approximately 40-45 Nm (verify with manual)

Carburetor Type:

Mikuni TM40 flat-slide carburetor

Fuel Type:

Unleaded gasoline, minimum 90 octane

Oil Capacity:

Approximately 1.5 - 1.7 liters (verify with manual)

Recommended Oil Grade:

SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil (verify with manual)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet multi-plate

Final Drive:

O-ring sealed chain

Gear Ratios:

Detailed gear ratios available within the manual

📐 Dimensions

Overall Length:

Approximately 2150 mm (verify with manual)

Overall Width:

Approximately 820 mm (verify with manual)

Overall Height:

Approximately 1230 mm (verify with manual)

Seat Height:

Approximately 950 mm (verify with manual)

Ground Clearance:

Approximately 320 mm (verify with manual)

Dry Weight:

Approximately 115-120 kg (verify with manual)

Fuel Tank Capacity:

Approximately 7.5 - 8.5 liters (verify with manual)

Front Wheel Size:

21 inches

Rear Wheel Size:

18 inches

Front Tire Size:

90/90-21 (verify with manual)

Rear Tire Size:

140/80-18 (verify with manual)

Wheelbase:

Approximately 1470 mm (verify with manual)

🛡️ Safety Features

Safety Certification:

CE, EPA (depending on market, verification required)

Braking System Type:

Hydraulic disc brakes, front and rear

Frame Construction:

Designed for impact absorption and rider protection through chassis integrity.

💡 Technology Features

Instrument Cluster:

Digital or analog/digital combination instrument cluster displaying speed, RPM, odometer, trip meter, and warning lights.

ABS System:

Typically not equipped with ABS as standard on this model for off-road focus (verify with manual).

Bluetooth Integration:

Not applicable for this model year and type.

🔧 Maintenance

Oil Change Interval:

Every 10-15 hours of operation or annually (verify with manual)

Air Filter Cleaning:

Every 5-10 hours of operation, depending on conditions (verify with manual)

Valve Clearance Check:

Every 20-30 hours of operation (verify with manual)

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol based antifreeze coolant

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, chain and sprockets, fork seals.

Potential Trouble Spots:

Carburetor jetting sensitivity to altitude and temperature, coolant hose degradation over time, electrical connector corrosion if exposed to moisture.

📚 Vehicle History

Brand Origin:

Husqvarna Motorcycles, a Swedish brand with a long history dating back to 1903, known for its off-road prowess.

Predecessor Models:

Evolution of Husqvarna's successful TE series of enduro motorcycles, building on previous engine and chassis designs.

Manufacturing Location:

Italy (during the ownership by BMW Motorrad from 2007-2013)

🏆 Awards & Recognition

Motorcycle Segment:

Highly regarded in the dual-sport and enduro motorcycle community for its performance and build quality during its production era.

Editorial Reviews:

Often praised for its potent engine and capable suspension by motorcycle publications of the time.