Husqvarna TE510 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2010 Product Type: Workshop Repair Service Manual Codes Chassis Code: Not Specified Engine Code: Not Specified 👋 Introduction Market Position Vehicle...

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Type: Motorcycle

Vendor:

Sku: 75764

Tags: 2010 Husqvarna Misc Motorcycle Motorcycles TE510

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Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE510

Year:

Product Type:

Workshop Repair Service Manual

Codes

Chassis Code:

Not Specified

Engine Code:

Not Specified

👋 Introduction

Market Position

Vehicle Segment:

Enduro / Dual-Sport Motorcycle

Target Audience:

Enthusiasts, off-road riders, dual-sport riders, DIY mechanics.

Competitive Analysis

Key Competitors 2010:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, Kawasaki KLX series.

Key Features

Vehicle Usp:

Italian engineering, powerful engine, robust off-road capability with street legality.

Manual Usefulness

Value Proposition:

Essential resource for maintaining and repairing the Husqvarna TE510 2010, saving time and money on dealership services.

📋 Manual Details

Coverage Areas

Models Covered:

All Models/Engines/Trim/Transmissi ons Typ

Page Count

Estimated Page Count:

Refer to specific product listing for exact page count; typically 300-500 pages for comprehensive workshop manuals.

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, diagnosis, top-end, bottom-end, valve train, lubrication system, cooling system.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, fuel lines.

Ignition System:

Ignition coils, spark plugs, ignition control module (ICM), wiring.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, O2 sensors.

Transmission:

Clutch operation, gearbox components, gear shifting mechanisms, lubrication.

Suspension:

Front forks (upside-down telescopic, cartridge type), rear shock absorber (monoshock), linkage systems, springs, damping adjustments.

Brakes:

Front and rear disc brakes, hydraulic system, calipers, master cylinders, brake pads, brake lines, bleeding procedures.

Electrical System:

Battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays.

Chassis And Frame:

Frame inspection, steering head bearings, swingarm, rear axle, wheel bearings.

Bodywork And Trim:

Body panels, fairings, seat, fuel tank, fenders, graphics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, brake system checks, tire pressure.

Troubleshooting Diagnostics:

Fault identification, symptom analysis, diagnostic charts, common problem solutions.

Engine Rebuild:

Complete engine overhaul, piston and ring replacement, cylinder head service, crankshaft and connecting rod inspection/replacement.

Suspension Service:

Fork seal replacement, fork oil change, shock absorber service, linkage bearing maintenance.

Brake System Service:

Brake pad replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleeding.

Electrical Troubleshooting:

Wiring harness inspection, component testing, electrical circuit diagnosis using wiring diagrams.

Wheel And Tire Service:

Tire replacement, wheel balancing, spoke tensioning, wheel bearing replacement.

Steering System Service:

Steering head bearing adjustment and replacement.

Technical Depth

Depth Of Information:

Comprehensive, covering detailed disassembly, assembly, repair, and troubleshooting procedures for all major vehicle systems.

Diagnostic Capabilities:

Includes diagnostic flowcharts, symptom-based troubleshooting, and component testing procedures.

Torque Specifications:

Detailed torque values for all critical fasteners.

Clearances And Tolerances:

Specifications for critical component clearances and wear tolerances.

Wiring Diagrams:

Detailed electrical wiring diagrams for all circuits.

📊 Manual Specifications

File Format

File Format:

Print Quality

Image Resolution:

High-resolution, suitable for clear viewing and printing.

Text Searchability:

Searchable text for quick information retrieval.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, DOHC

Displacement:

477cc (approximate, exact may vary by specific sub-model)

Bore X Stroke:

Not Specified, but typical for this class is around 95mm x 63mm.

Compression Ratio:

Not Specified, typically around 12.0:1 or higher.

Performance

Horsepower:

Estimated 50-55 HP (at crankshaft), specific figures vary.

Torque:

Not Specified, but strong mid-range torque is a characteristic.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, minimum octane rating 91 (RON+MON)/2.

Lubrication

Oil Type:

JASO MA/MA2 certified 4-stroke motorcycle oil, SAE 10W-40 or 15W-50 depending on climate.

Oil Capacity:

Approximately 1.5 - 1.7 liters (dry fill). Specific capacity detailed in manual.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Transmission Options:

Not Applicable, standard 6-speed manual.

Features

Clutch Type:

Wet, multi-plate

Gear Ratios:

Specific ratios detailed in manual, optimized for off-road and dual-sport use.

Transmission Oil Type:

JASO MA/MA2 certified 4-stroke motorcycle oil, same as engine oil (shared sump).

Transmission Oil Capacity:

Refer to engine oil capacity as they share the same lubrication system.

📐 Dimensions

Exterior

Overall Length:

Not Specified, typical for class is around 2200-2300 mm.

Overall Width:

Not Specified, typical for class is around 800-850 mm.

Overall Height:

Not Specified, typical for class is around 1200-1300 mm.

Seat Height:

Not Specified, but typically high for an enduro bike, around 950-980 mm.

Ground Clearance:

Not Specified, but designed for high clearance, typically over 300 mm.

Cargo

Cargo Capacity:

Not Applicable (Motorcycle)

Weights

Dry Weight:

Approximately 115-120 kg (unspecified exact figure, this is an estimate).

Wet Weight:

Approximately 125-130 kg (with all fluids).

Fuel Tank Capacity:

Approximately 8.5 - 9.5 liters.

Wheelbase:

Not Specified, but typically around 1480-1500 mm.

🛡️ Safety Features

Ratings

Safety Ratings:

Not Applicable (Motorcycle, no NHTSA/Euro NCAP equivalent)

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Lighting:

Headlight, taillight, and brake light for visibility.

Passive Features

Frame Construction:

Robust steel or aluminum frame designed for off-road durability.

Ergonomics:

Designed for rider control and comfort during demanding riding conditions.

💡 Technology Features

Infotainment

Infotainment System:

Basic digital/analog instrument cluster displaying speed, RPM, odometer, trip meter, and basic warning lights.

Driver Assistance

Driver Assistance Features:

Not Applicable (Motorcycle)

Connectivity

Connectivity Features:

Not Applicable (Motorcycle)

Engine Management

Engine Control Unit ECU:

Features an ECU for managing fuel injection, ignition timing, and other engine parameters. Manual details ECU function and potential diagnostics.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000 km or 6 months, whichever comes first. More frequent for severe off-road use. (Refer to manual for exact/severe intervals).

Oil Filter Replacement:

With every oil change.

Air Filter Cleaning:

Every 500 km or as needed, especially after dusty rides. Replacement intervals vary.

Spark Plug Replacement:

Every 5,000 - 10,000 km, or as specified by plug manufacturer. (Refer to manual for specific plug type and interval).

Chain Lubrication Adjustment:

Every 500 km or as needed.

Valve Clearance Check:

Every 5,000 km or 12 months. (Refer to manual for exact interval).

Fluid Specifications

Engine Oil Specification:

JASO MA/MA2 certified 4-stroke motorcycle oil, SAE 10W-40 or 15W-50.

Coolant Type:

Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, fork seals, brake pads.

Potential Engine Issues:

While generally robust, specific issues can include cam chain tensioner wear, or fuel injector clogging if fuel quality is poor. Manual provides diagnostic steps.

Electrical Quirks:

As with many motorcycles of this era, electrical connectors can be prone to corrosion if not properly protected in off-road environments. Manual helps trace and repair.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna motorcycles have a long and storied history originating in Sweden, known for pioneering off-road and motocross technology.

Brand Acquisition:

In 2007, Husqvarna Motorcycles was acquired by BMW Motorrad.

Model Evolution

Te Series Evolution:

The TE (Trotto Enduro) series represents Husqvarna's commitment to the enduro segment, evolving from two-stroke to four-stroke engines over the years.

2010 Model Significance:

The 2010 TE510 was part of a generation that benefited from continued refinement and integration of technologies from its parent company (BMW) while retaining its core Italian character.

Production

Manufacturing Location:

Typically manufactured in Italy.

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Specific awards for the 2010 TE510 are not widely publicized, but Husqvarna motorcycles consistently receive praise in the off-road and enduro community for performance and durability.

Ratings

Review Ratings:

Generally reviewed positively for its powerful engine and off-road prowess, often cited as a potent contender in the dual-sport segment.

Certifications

Emission Standards:

Complies with relevant emissions standards for motorcycles in its target markets for the 2010 model year.