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Husqvarna TXC450 TXC510 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TXC510 Year: 2010 Codes Chassis Code: Commonly referred to by model designation, specific chassis codes vary by market and sub-model. Manual provides VIN...
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🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC510
Year:
2010
Codes
Chassis Code:
Commonly referred to by model designation, specific chassis codes vary by market and sub-model. Manual provides VIN decoding information.
👋 Introduction
Market Position
Category:
High-performance Off-Road Motorcycle
Target Audience:
Competitive Enduro riders, off-road enthusiasts, and professional motorcycle technicians.
Competitive Analysis
Segment:
Performance Enduro segment, competing with models from KTM, Yamaha, Honda, and Suzuki.
Key Features
Performance Focus:
Designed for competitive off-road riding, emphasizing power, handling, and durability.
Manual Utility:
Provides essential information for maintenance, repair, and diagnostics to keep the bike in optimal condition.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive troubleshooting and diagnostic flowcharts for all major systems.
Repair Procedures:
Detailed step-by-step repair instructions for all mechanical and electrical components.
Maintenance Schedule:
Recommended preventive maintenance intervals for all services, fluids, and component checks.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical data, and more.
Wiring Diagrams:
Complete electrical system wiring diagrams for all circuits.
Parts Information:
May include part numbers and diagrams for reference, though primarily a service manual.
Page Count
Estimated Pages:
Hundreds of pages (Specific count not provided in product info, but typical for a complete workshop manual).
Manual Type
Type:
Workshop Service Repair Manual
Completeness:
Complete official full factory service repair manual.
Language
Language:
English (Assumed, standard for international service manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including cylinder head, pistons, crankshaft, camshafts, valves, timing system, lubrication system.
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank, fuel lines.
Engine Ignition System:
Ignition coils, spark plugs, ECU control of ignition timing.
Engine Cooling System:
Radiator, coolant pump, thermostat, cooling fan, coolant hoses, coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, exhaust pipes, O2 sensors.
Transmission:
Gearbox operation, disassembly, assembly, maintenance, lubrication, shift mechanism.
Clutch:
Clutch operation, adjustment, replacement of clutch plates, pressure plate, release bearing.
Suspension:
Front forks (damping, seals, oil), rear shock absorber, linkage, swingarm, bearings.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, brake fluid specifications, bleeding procedures.
Wheels And Tires:
Wheel bearing maintenance, tire pressures, wheel balancing, tire replacement.
Steering:
Handlebars, steering stem, steering bearings, lubrication, adjustment.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, fuses, relays, ECU, sensors.
Bodywork And Frame:
Frame inspection, body panel removal/installation, seat, fuel tank, fenders.
Plastics And Trim:
Removal and installation of plastic body panels, covers, and trim pieces.
Lubrication:
Engine oil, gearbox oil, chain lube recommendations and procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, spark plug checks, air filter cleaning/replacement.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Suspension Overhaul:
Fork seal replacement, fork oil changes, rear shock maintenance.
Brake System Repair:
Caliper rebuild, master cylinder replacement, brake line flush and bleeding.
Electrical Troubleshooting:
Diagnosis of electrical faults using wiring diagrams and test procedures.
Fuel System Diagnosis:
Troubleshooting EFI system errors, injector cleaning, fuel pressure testing.
Clutch Adjustment And Replacement:
Step-by-step guide for clutch maintenance and replacement.
Wheel Bearing Replacement:
Instructions for replacing worn wheel bearings.
Tire Changing:
Basic tire removal and installation procedures.
Chain And Sprockets:
Inspection, adjustment, and replacement of drive chain and sprockets.
Bodywork Repair:
Procedures for removing and refitting body panels and fairings.
Technical Depth
Depth Level:
Complete factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostics:
Advanced diagnostic procedures, fault codes, and troubleshooting logic.
Special Tools:
Identification and use of specialized tools required for specific repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, printable pages (implied by 'print it out in its entirety').
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, Liquid-cooled, DOHC
Displacement Txc450:
449.8 cc
Displacement Txc510:
477.1 cc (approx. 501cc)
Performance
Bore Txc450:
95 mm
Stroke Txc450:
63.4 mm
Bore Txc510:
97 mm
Stroke Txc510:
67.7 mm
Compression Ratio:
Typically around 12.0:1 to 13.0:1 (refer to manual for exact spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin or Mikuni throttle body (specific model dependent)
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Fuel Capacity:
Approx. 7.5 - 8.0 Liters (1.9 - 2.1 US gal)
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Option:
N/A (Standard configuration)
Features
Clutch Type:
Wet multi-plate
Gear Ratios:
Detailed gear ratios provided in the manual.
Final Drive:
Chain drive (520 O-ring chain typically)
📐 Dimensions
Exterior
Length:
Refer to specific model dimensions in manual (typical for off-road bikes).
Width:
Refer to specific model dimensions in manual.
Height:
Refer to specific model dimensions in manual.
Weights
Dry Weight Txc450:
Approx. 113 kg (249 lbs)
Dry Weight Txc510:
Approx. 115 kg (253.5 lbs)
Wet Weight:
Not specified in product info, but significantly higher than dry weight.
🛡️ Safety Features
Ratings
Safety Certification:
Designed for off-road use, not street legal in most regions. No NHTSA or Euro NCAP ratings apply.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with high-performance pads and rotors.
Passive Features
Frame Construction:
Robust perimeter frame designed for strength and rigidity in off-road conditions.
Ergonomics:
Designed for rider control and stability in challenging terrain.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a competition off-road motorcycle, no infotainment features).
Driver Assistance
Electronic Aids:
Limited electronic aids; primarily ECU controlled engine and ignition mapping. No ABS or traction control typically featured on this model.
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of operation or annually (refer to manual for precise intervals based on usage).
Air Filter Cleaning:
Regularly, especially in dusty conditions. Every 5-10 hours recommended.
Spark Plug Inspection:
Every 15-20 hours of operation.
Chain Lubrication And Adjustment:
After every ride or every 5-10 hours of operation.
Fork Oil Change:
Every 20-30 hours of operation or annually.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, viscosity typically 10W-40 or 15W-50 (JASO MA certified). Refer to manual for exact specification.
Engine Oil Capacity:
Approx. 1.0 - 1.2 Liters (Refer to manual for exact capacity).
Gearbox Oil Type:
High-quality transmission oil (e.g., SAE 75W-90 or similar). Refer to manual for exact specification.
Gearbox Oil Capacity:
Approx. 0.6 - 0.8 Liters (Refer to manual for exact capacity).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typically). Refer to manual for specific type.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, chain and sprockets are common wear items for off-road motorcycles.
Efi System Maintenance:
Regular cleaning of throttle body and injectors is recommended for optimal performance. Manual details these procedures.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in motorcycle racing and innovation.
Model Evolution
Txc Line:
The TXC line represents Husqvarna's modern off-road competition motorcycles, built upon decades of off-road expertise.
Production
Manufacturing Location:
Typically manufactured in Italy by Husqvarna Motorcycles (during this era).
🏆 Awards & Recognition
Recognitions
Racing Success:
Husqvarna motorcycles, including the TXC lineage, have a strong history of success in various off-road racing disciplines.
Ratings
Expert Reviews:
Generally praised for their potent engines and capable chassis in reviews from motorcycle publications of the era.
Certifications
Emissions Certification:
May meet certain emissions standards for off-road vehicles depending on the market, but not typically road-legal certified.