KIA Sportage 2010 Factory Service Repair Manual & Electronic Troubleshooting Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2010 Codes Chassis Code: JE 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a practical,...

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Type: Car

Vendor:

Sku: 363318

Tags: 2010 Car Cars Kia Misc Sportage

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Target Audience:

Families and individuals seeking a practical, versatile, and value-oriented SUV.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson.

Key Features

Standout Attributes:

Affordability, spacious interior for its class, available All-Wheel Drive, decent fuel economy, robust styling.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual & Electronic Troubleshooting Manual

Language:

English

Format:

Digital (Likely PDF or proprietary electronic format)

Page Count

Estimated Page Count:

Varies by specific manual version, but typically 1500+ pages for combined service and electrical troubleshooting manuals.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed repair procedures for 2.0L (G4GC/G4GCbeta) and 2.7L (G6BA/G6CU) Theta/Mu engines, including cylinder head, block, pistons, crankshaft, camshaft, timing systems, lubrication, cooling.

Engine Performance:

Fuel injection system (MPI), ignition system, emissions control systems (catalytic converter, O2 sensors, EVAP), engine diagnostics, performance tuning parameters.

Transmission Manual:

Repair and overhaul procedures for the M5CF1 (5-speed manual) transmission.

Transmission Automatic:

Repair and overhaul procedures for the F4A42 (4-speed automatic) transmission, including torque converter, valve body, clutch packs, and hydraulic control.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including front and rear drive shafts, differentials, constant velocity (CV) joints.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on trim), parking brake system, Anti-lock Braking System (ABS) diagnostics and components, Electronic Brake-force Distribution (EBD).

Suspension:

Front independent suspension (MacPherson struts), rear multi-link suspension, wheel alignment specifications, shock absorbers, springs.

Steering:

Power assisted steering system (hydraulic), steering column, steering gear, alignment specifications.

Electrical System:

Complete wiring diagrams, fuse and relay locations, battery system, charging system (alternator, starter), lighting system, power windows, power locks, horn.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant system troubleshooting, blower motor, evaporator, condenser, compressor.

Body Interior:

Interior trim removal and installation, seat adjustments, dashboard components, headliner, door panels.

Body Exterior:

Exterior panel removal and installation (doors, hood, trunk lid), bumpers, mirrors, glass replacement, door seals.

Diagnostic Troubleshooting:

Electronic Troubleshooting Manual (ETM) provides detailed diagnostic procedures for all electronic control units (ECUs), fault codes (DTCs), and troubleshooting charts.

Procedures Included

Preventive Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, inspections, lubrication points.

Corrective Maintenance:

Step-by-step repair instructions for all major vehicle systems, including disassembly, component replacement, and reassembly.

Diagnostic Procedures:

Systematic troubleshooting steps for identifying and resolving malfunctions, including symptom-based diagnostics.

Wiring Diagram Interpretation:

Detailed instructions on how to read and interpret complex vehicle wiring diagrams for troubleshooting electrical issues.

Component Replacement:

Instructions for replacing specific parts, such as alternators, fuel pumps, brake calipers, suspension components, and sensors.

Recalibration Procedures:

Procedures for recalibrating sensors and modules after replacement (e.g., throttle body, steering angle sensor if applicable).

Technical Depth

Depth Of Information:

Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed torque specifications, tolerances, and diagnostic data.

Diagnostic Tools:

Mentions specific diagnostic tools or scan tool functions required for certain procedures and troubleshooting steps.

📊 Manual Specifications

File Format

File Type:

Likely PDF, potentially with hyperlinked sections or a proprietary viewer for the ETM.

Print Quality

Resolution:

High resolution for clear diagrams, schematics, and images.

Binding Type

Binding:

Digital format, not applicable for physical binding.

Paper Type

Paper Quality:

Digital format, not applicable for paper type.

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.0L Inline-4 (G4GC/G4GCbeta Theta)

Engine 1 Displacement:

1998 cc

Engine 1 Horsepower:

Approx. 140-142 hp @ 6000 rpm (varies by region/spec)

Engine 1 Torque:

Approx. 133-136 lb-ft @ 4500 rpm (varies by region/spec)

Engine 2:

2.7L V6 (G6BA/G6CU Mu)

Engine 2 Displacement:

2656 cc

Engine 2 Horsepower:

Approx. 173-175 hp @ 6000 rpm (varies by region/spec)

Engine 2 Torque:

Approx. 176-179 lb-ft @ 4000 rpm (varies by region/spec)

Performance

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Emission Controls:

Catalytic converter, oxygen sensors, evaporative emission control system (EVAP).

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approximately 58 liters (15.3 US gallons)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (M5CF1)

Optional

Transmission Type Opt:

4-speed Automatic Transmission (F4A42)

Features

AWD System:

Electronically controlled All-Wheel Drive system available, with front-wheel bias and automatic engagement of rear wheels.

Manual Transmission Gear Ratios:

Specific ratios provided in the manual for 1st through 5th gear and reverse.

Automatic Transmission Modes:

Typically includes 'P', 'R', 'N', 'D', '2', 'L' positions. May include 'Overdrive Off' button.

📐 Dimensions

Exterior

Length:

Approximately 4375 mm (172.2 inches)

Width:

Approximately 1800 mm (70.9 inches)

Height:

Approximately 1650-1745 mm (65.0-68.7 inches, varies with AWD/roof rails)

Wheelbase:

Approximately 2630 mm (103.5 inches)

Ground Clearance:

Approximately 195-205 mm (7.7-8.1 inches)

Interior

Passenger Volume:

Approximately 2750 liters (97.1 cu ft)

Cargo

Cargo Volume Seats Up:

Approximately 750 liters (26.5 cu ft)

Cargo Volume Seats Down:

Approximately 1700-1800 liters (60-63.5 cu ft)

Weights

Curb Weight Approx:

1450-1650 kg (3197-3638 lbs, varies by engine and drivetrain)

Gross Vehicle Weight Rating Gvwr:

Specific GVWR figures will be in the manual, typically around 2100-2200 kg.

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Likely 4-star or 5-star rating in frontal impact for driver and passenger (specific model year ratings vary and should be verified).

IIHS Side Impact Test:

Likely 'Good' rating in side impact (specific model year ratings vary and should be verified).

Active Features

Standard Anti-lock Braking System (ABS) on most trims.

Electronic Brake-force Distribution (EBD) typically paired with ABS.

Traction Control:

Traction Control System (TCS) and Electronic Stability Control (ESC) were becoming more common and may be standard or optional depending on trim and market.

Passive Features

Airbags:

Front dual-stage airbags for driver and front passenger, side-curtain airbags, and front seat-mounted side airbags were generally available.

Seatbelts:

3-point seat belts with pretensioners for front seats, 3-point seat belts for rear seats. Child seat anchor points (LATCH/ISOFIX).

Child Safety Locks:

Standard rear door child safety locks.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with auxiliary input. Optional upgrades included satellite radio, MP3 playback, and higher-wattage audio systems.

Navigation:

Optional factory-integrated navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control on most trims.

Connectivity

Auxiliary Input:

Standard 3.5mm auxiliary audio input jack.

Usb Port:

USB port for media playback may have been optional or part of an upgraded audio package.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for specific driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Inspect or replace every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

For 2.0L Theta (G4GC), typically iridium plugs with a replacement interval of 100,000 miles (160,000 km). For 2.7L Mu (G6BA), also iridium with similar intervals.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30, API SN/SM or ILSAC GF-5 compliant synthetic or synthetic blend oil is recommended. Consult manual for exact specification.

Engine Oil Capacity:

Approx. 4.0-4.3 liters (4.2-4.5 US quarts) for 2.0L, Approx. 4.5 liters (4.8 US quarts) for 2.7L, including filter. Verify in manual.

Coolant Type:

Long-life coolant (typically a pink or red ethylene glycol-based coolant). Specific Kia coolant or equivalent should be used.

Automatic Transmission Fluid Type:

SP-III (or equivalent recommended by Kia for the F4A42 transmission).

Manual Transmission Fluid Type:

GL-4 rated gear oil, typically SAE 75W-85 or 75W-90. Consult manual for specific viscosity.

Power Steering Fluid Type:

ATF SP-III or Kia power steering fluid (check manual for exact specification).

Known Issues

Common Complaints:

Early models/specific engines might have experienced minor oil leaks, some transmission control issues (rare), and occasional interior rattle or squeak complaints.

Engine Reliability:

Generally reliable engines, but proper maintenance is key. The 2.0L Theta is a workhorse, while the 2.7L V6 offers more power but can be slightly thirstier.

Brake Wear:

Typical brake pad and rotor wear for a vehicle of this weight and class. Regular inspection and replacement are recommended.

📚 Vehicle History

Brand Heritage

Kia Origins:

Kia Motors Corporation, founded in 1944 in South Korea, initially as a manufacturer of steel tubing and bicycle parts, evolving into automobile production in the 1970s.

Model Evolution

Sportage Generation:

This 2010 model represents the second generation (JE, 2004-2010) Sportage, a significant update from the first generation.

Design Language:

The second generation adopted a more car-like unibody construction, moving away from the body-on-frame of the first generation, offering improved ride comfort and handling.

Production

Manufacturing Locations:

Primarily manufactured in South Korea (Gwangju) and also assembled in other locations globally depending on market demand.

🏆 Awards & Recognition

Recognitions

Safety Awards:

The second-generation Sportage often received good safety ratings from organizations like IIHS and NHTSA, contributing to its market appeal.

Ratings

Value For Money:

Widely recognized for offering a strong value proposition in the compact SUV segment during its production run.