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KTM 990 SuperMOTO R Replacement Parts Manual 2010

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The 990 SuperMOTO R, produced in 2010, is a high-performance supermoto motorcycle renowned for its aggressive styling and potent V-twin engine. Featuring a liquid-cooled, 999 cc LC8 V-twin engine, this...
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KTM 990 SuperMOTO R Replacement Parts Manual 2010
The 990 SuperMOTO R, produced in 2010, is a high-performance supermoto motorcycle renowned for its aggressive styling and potent V-twin engine. Featuring a liquid-cooled, 999 cc LC8 V-twin engine, this street-focused sportbike delivers approximately 115 horsepower and 97 Nm of torque, offering a distinctive sound and strong performance. Its engineering is characterized by high-quality, fully adjustable WP suspension and powerful Brembo braking components, contributing to its agile handling and dynamic riding experience. The 990 SuperMOTO R stands out in its segment for its visceral performance and motorsports-derived heritage. This Replacement Parts Manual is designed to be an indispensable resource for identifying and ordering correct original equipment parts for the 990 SuperMOTO R. It provides exploded parts diagrams, part numbers, and component identification across various systems including the engine, drivetrain, chassis, suspension, brakes, wheels, electrical components, bodywork, and controls. The manual facilitates accurate part selection for maintenance, repair, and restoration, aiding owners and technicians in understanding component relationships and ensuring the correct parts are used for assembly and disassembly processes.
🏷️ Basic Information
Identification
Make:
KTM
Model:
990 SuperMOTO R
Year:
2010
Codes
Internal Model Code:
LC8 990 SM R
👋 Introduction
Market Position
Vehicle Segment:
High-performance supermoto motorcycle, street-focused sportbike with off-road styling cues.
Competitive Analysis
Direct Competitors 2010:
Ducati Hypermotard, Aprilia Dorsoduro, BMW HP2 Megamoto (though more niche)
Key Features
Engine Configuration:
V-twin engine, known for strong torque and distinctive sound.
Suspension Type:
High-quality, fully adjustable WP suspension (front forks and rear shock).
Braking System:
Powerful Brembo braking components, often dual disc front setup.
Manual Purpose
Primary Use:
Essential for identifying and ordering correct OEM replacement parts for maintenance, repair, and restoration.
Manual Value
Owner Benefit:
Enables accurate part ordering, simplifies DIY repairs by clearly showing component relationships.
📋 Manual Details
Coverage Areas
Primary Coverage:
Exploded parts diagrams, part numbers, component identification
Secondary Coverage:
Component assembly and disassembly references
Page Count
Estimated Page Count:
Varies by specific publication, typically 100-300 pages for OEM parts manuals
Manual Type
Type:
OEM Replacement Parts Manual
Language
Language:
English (standard for KTM OEM manuals)
Format
Format:
Illustrated, includes Exploded Parts Diagrams
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder head, pistons, crankshaft, valves, timing system, fuel injection components
Drivetrain Components:
Clutch assembly, gearbox internals, final drive components (sprockets, chain)
Chassis Components:
Frame, subframe, swingarm, linkages, steering head bearings
Suspension Components:
Front fork internals (springs, damping rods, seals), rear shock absorber internals, linkages
Braking Components:
Front and rear brake calipers, master cylinders, brake lines, discs, pads
Wheel And Tire Components:
Wheels, hubs, spokes, bearings, sprocket carrier, tire sizes
Electrical Components:
Wiring harness routing (diagrams not typically in parts manuals), battery, starter motor, ignition coils, ECU (components listed)
Bodywork And Plastics:
Fairings, fuel tank, seat, fenders, side panels, graphics
Controls And Levers:
Handlebars, throttle assembly, clutch lever, brake lever, footpegs, gear shift lever
Procedures Included
Disassembly Guidance:
Identification of parts for disassembly process
Assembly Guidance:
Identification of parts for assembly process
Part Identification:
Accurate OEM part numbers for all listed components
Component Verification:
Visual verification of correct parts through exploded diagrams
Technical Depth
Depth:
Component level replacement and identification, not detailed repair procedures or specifications
📊 Manual Specifications
File Format
Digital Format:
Typically PDF for digital versions, allowing for searchability and easy printing of specific pages.
Print Quality
Diagram Clarity:
High-resolution, clear exploded diagrams for easy part identification.
Binding Type
Physical Binding:
Spiral-bound or perfect-bound for easy page turning and lay-flat functionality (for printed versions).
Paper Type
Physical Paper:
Durable, often glossy or semi-gloss paper stock to withstand workshop environments and preserve diagram quality.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 8-valve, DOHC, V-twin (LC8 engine)
Displacement:
999 cc (cubic centimeters)
Bore X Stroke:
98 x 66 mm
Performance
Horsepower Approx:
Approximately 115 hp (at crankshaft)
Torque Approx:
Approximately 97 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Wet sump
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Optional
Variants:
Not applicable for this model year/variant
Features
Clutch Type:
Hydraulic operated, wet multi-disc clutch
Final Drive:
O-ring sealed chain, 17/42 gearing (typical)
📐 Dimensions
Exterior
Length Approx:
2190 mm
Width Approx:
830 mm (handlebar width)
Height Approx:
1200 mm
Seat Height Approx:
880 mm
Wheelbase Approx:
1490 mm
Weights
Dry Weight Approx:
190 kg
Wet Weight Approx:
210 kg (with all fluids)
Max Load Approx:
200 kg
Cargo
Storage Compartments:
Limited, typically under-seat storage for small items
🛡️ Safety Features
Ratings
Crash Safety:
N/A (motorcycles not subject to automotive crash test ratings)
Active Features
ABS:
Optional ABS (Anti-lock Braking System) often available, check specific VIN.
Traction Control:
N/A for the 2010 990 SuperMOTO R model.
Passive Features
Lighting:
Halogen headlight, LED tail light and indicators.
💡 Technology Features
Infotainment
Dashboard Display:
Digital and analog display with tachometer, speedometer, gear indicator, and warning lights.
Driver Assistance
ABS System:
Optional, but if fitted, provides significant safety enhancement.
Connectivity
Usb Charging:
Not typically factory-equipped; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first (refer to official service manual for exact figures).
Valve Clearance Check:
Typically around 10,000-15,000 km, requires specialized tools and knowledge.
Chain And Sprockets:
Regular cleaning, lubrication, and tension adjustment, replacement as needed based on wear.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, viscosity typically 10W-50 or 10W-40, meeting JASO MA/MA2 specification.
Engine Oil Capacity:
Approximately 3.5 - 4.0 liters with filter change (refer to manual).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on specific caliper/master cylinder requirements.
Fork Oil Type:
Specific WP suspension oil, viscosity typically around 5W or 10W, quantity and level critical for performance.
Known Issues
Fuel Pump Reliability:
Some earlier models experienced occasional fuel pump issues; check for recalls or known revisions.
Cam Chain Tensioners:
Can be a point of wear on high-mileage LC8 engines; inspection and potential replacement recommended.
Throttle Response:
Some riders report jerky throttle response at low RPM, often addressed with ECU remapping or adjustments.
Electrical Connections:
Ensuring clean and secure electrical connections is crucial for reliable operation.
📚 Vehicle History
Brand Heritage
Ktm Motorsports Focus:
KTM has a strong heritage in off-road and motorsports, translating to performance-oriented street bikes.
Model Evolution
Predecessor:
Evolved from the earlier 950 Supermoto models.
Technological Advancements Over Time:
Introduction of fuel injection, improved chassis components, and WP suspension advancements.
Production
Production Location:
Austria
Model Run Years:
The 990 Supermoto range was produced from the mid-2000s until the introduction of the 1290 Super Duke R and similar platforms.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Consistently praised for its aggressive styling, potent engine, and agile handling in period reviews.
Ratings
Performance Metrics:
Frequently cited as one of the most exciting and visceral street-legal motorcycles of its era.
Certifications
Emissions Compliance:
Compliant with Euro 3 emissions standards for its respective market.
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