Powertrain Management:
Engine Control Module (ECM), Fuel Injection System (MFI), Ignition System, Emissions Control Systems (e.g., OBD-II), Variable Valve Timing (VVT), Turbocharger (if applicable to specific E550 variants of that year)
Transmission And Drivetrain:
7-speed automatic transmission (7G-TRONIC PLUS), torque converter, electronic transmission control, drive shafts, differentials, axles
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, bushings), Active Body Control (ABC) or AIRMATIC suspension systems (if equipped), power steering system, steering column, steering rack
Braking System:
Hydraulic brake system, Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Brake Assist (BAS), Electronic Brake-force Distribution (EBD), brake calipers, rotors, pads, brake fluid specifications, parking brake
Electrical And Electronics:
Battery, charging system (alternator), starter, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, Body Control Module (BCM), CAN bus communication network, sensors, actuators
Body And Chassis:
Body panels, doors, hinges, latches, windows, sunroof, bumpers, frame components, corrosion protection, interior trim panels, noise insulation
HVAC System:
Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, ventilation, climate control unit, cabin air filter replacement
Infotainment And Comfort:
COMAND infotainment system, audio system, navigation system, Bluetooth connectivity, climate control interfaces, power seats, memory seats
Climate Control:
Detailed diagnostics and repair procedures for the automatic climate control system, including refrigerant handling (R134a), compressor operation, blend door actuators, and pressure sensors.
Lighting System:
Covers headlights (bi-xenon with Intelligent Light System), taillights, fog lights, interior lighting, and associated control modules and wiring.
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change, differential fluid change, tire rotation and balancing
Diagnostic Procedures:
OBD-II code retrieval and interpretation, live data analysis, component testing, troubleshooting guides for common malfunctions, circuit testing using multimeters and oscilloscopes
Repair And Replacement:
Engine component removal and installation (e.g., serpentine belt, water pump, alternator, starter), transmission removal and installation, brake caliper and rotor replacement, suspension component replacement, steering system repair, electrical component replacement
Alignment And Balancing:
Wheel alignment specifications, tire pressure recommendations, wheel balancing procedures
Troubleshooting Flowcharts:
Step-by-step diagnostic pathways for various symptoms and fault codes
Engine Diagnostics:
Includes detailed troubleshooting for engine performance issues, misfires, starting problems, and emissions-related faults, often with specific diagnostic trouble codes (DTCs) and their meanings.
Transmission Diagnostics:
Covers diagnostic procedures for the 7G-TRONIC automatic transmission, including solenoids, torque converter lock-up, and electronic control module faults.
Reprogramming And Coding:
While this manual may not cover full ECU reprogramming, it will likely detail procedures for component replacement and associated basic coding or initialization, especially when used in conjunction with Mercedes-Benz diagnostic hardware.
Depth:
Comprehensive factory-level detail, covering diagnostics, repair, maintenance, and specifications for all major vehicle systems. Suitable for professional technicians and advanced DIY enthusiasts.
Wiring Diagrams:
High-quality, detailed electrical wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults and component issues.
Torque Specifications:
Precise torque values for all fasteners, critical for ensuring proper assembly and preventing component damage during repairs.
Special Tools:
Lists any specialized tools or equipment required for specific repair procedures, common in Mercedes-Benz service.
Oil Change Interval:
Typically every 10,000 miles or 1 year, whichever comes first, under normal driving conditions (refer to manual for severe conditions).
Transmission Fluid Change Interval:
Typically every 40,000 - 60,000 miles, or as indicated by the vehicle's Flexible Service System (FSS). Consult the manual for precise recommendations.
Engine Oil Specification:
Mobil 1 Synthetic ESP Formula 5W-40 (MB Approval 229.51) or equivalent approved by Mercedes-Benz.
Brake Fluid Specification:
DOT 4 Plus (MB Approval 331.0)
Transmission Fluid Capacity:
Approximately 7-8 liters for a fluid and filter change (consult manual for exact capacity and filling procedure).
Coolant Capacity:
Approximately 9.5 - 10.5 liters (refer to manual for exact capacity)
Common Problems:
Early W212 models could experience issues with the COMAND system software, minor electrical glitches, and potential premature wear on suspension components (especially if equipped with AIRMATIC). The M273 engine is generally robust, but as with any high-performance V8, regular maintenance is key.