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Mitsubishi Lancer 2010 Workshop Service Repair Manual

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This manual covers the Lancer, model year 2010, chassis code CY. Known for its reliability, affordability, practicality, and engaging driving dynamics, the Lancer offered sharp, athletic styling influenced by jet...
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Mitsubishi Lancer 2010 Workshop Service Repair ManualMitsubishi Lancer 2010 Workshop Service Repair ManualMitsubishi Lancer 2010 Workshop Service Repair Manual
This manual covers the Lancer, model year 2010, chassis code CY. Known for its reliability, affordability, practicality, and engaging driving dynamics, the Lancer offered sharp, athletic styling influenced by jet fighter aesthetics. This compact family car was positioned to compete with vehicles like the Honda Civic and Toyota Corolla. Key features included a range of engine options, from the 1.8L (approx. 143 hp) to the 2.0L (approx. 152-168 hp), available with either a 5-speed manual, a continuously variable transmission (CVT), or a 6-speed automatic. It also offered an available All-Wheel Control (AWC) system on select trims. Standard safety features included dual front airbags, ABS, EBD, traction control, and Active Stability Control. The 2010 Lancer also received an IIHS Top Safety Pick award. This comprehensive Factory Service Repair Manual, written in English, provides extensive guidance for the maintenance and repair of your 2010 Lancer. It covers all major vehicle systems, including engine mechanical and electrical components, manual and automatic transmissions, drivetrain, suspension, steering, brakes, electrical systems, body, HVAC, and emissions control. Detailed procedures for scheduled maintenance, troubleshooting common issues, component disassembly and assembly, and technical specifications are included. Additionally, the manual features complete electrical schematics, wiring diagrams, and diagnostic procedures for various systems, as well as diagnostic trouble codes (DTCs). This text-searchable and printable manual is an essential resource for owners and technicians to ensure the proper upkeep and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2010
Codes
Chassis Code:
CY
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Key Selling Points:
Reliability, affordability, practicality, and surprisingly engaging driving dynamics for its class.
Competitive Analysis
Direct Competitors:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza.
Key Features
Design Philosophy:
Sharp, athletic styling influenced by jet fighter aesthetics, particularly in the front fascia.
Trim Levels Overview:
Typically included ES, SE, GTS, and the performance-oriented Ralliart and Evolution (though this manual likely covers the standard trims).
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Page Count Estimate:
Extensive (hundreds of pages)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical and electrical systems, including diagnosis and repair.
Transmission:
Manual and Automatic transmission overhaul, diagnosis, and repair.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differential and driveshaft service.
Suspension:
Front and rear suspension components, alignment specifications, and component replacement.
Steering:
Power steering system diagnosis, repair, and component replacement.
Brakes:
Hydraulic brake system, ABS, EBD, and brake component service and repair.
Electrical:
Comprehensive electrical schematics, component locations, wiring diagrams, and diagnostic procedures for all systems.
Body:
Body panel repair, interior trim removal and installation, and exterior component servicing.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling.
Emissions:
Emissions control systems, diagnosis of related fault codes, and component replacement.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, and inspection points.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and common problem solutions.
Repair:
Detailed step-by-step repair instructions for all vehicle components and systems.
Disassembly Assembly:
Complete procedures for the removal and installation of all major and minor components.
Specifications:
Torque specifications, clearances, fluid capacities, and diagnostic values.
Wiring Diagrams:
High-resolution, detailed wiring diagrams for all electrical systems.
Diagnostic Codes:
OBD-II trouble codes (DTCs) and their corresponding diagnostic procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Printability:
Printable, allowing for physical copies of specific sections or the entire manual.
Binding Type
Binding Recommendation:
Not applicable for digital download; recommended for printing and binding by the user.
Paper Type
Paper Recommendation:
Not applicable for digital download; standard copier paper recommended for printing.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4B10, 4B11
Engine Type:
Inline-4 Cylinder, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance
Displacement 1 8L:
1.8L (1834cc)
Horsepower 1 8L:
Approx. 143 hp @ 6000 rpm
Torque 1 8L:
Approx. 128 lb-ft @ 4000 rpm
Displacement 2 0L:
2.0L (1998cc) - Commonly found in GTS and Ralliart trims
Horsepower 2 0L:
Approx. 152-168 hp @ 6000 rpm (depending on trim)
Torque 2 0L:
Approx. 143-145 lb-ft @ 4200 rpm (depending on trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum)
Engine Oil Capacity
Oil Capacity 1 8L With Filter:
Approximately 4.5 quarts (4.3 liters)
Oil Capacity 2 0L With Filter:
Approximately 4.5 quarts (4.3 liters)
Engine Oil Spec
Oil Viscosity:
SAE 0W-20 (preferred for fuel efficiency and performance), SAE 5W-30 also acceptable.
Oil Certification:
API SM or SN, ILSAC GF-4 or GF-5
🔧 Transmission
Standard
Transmission Type Base:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
Continuously Variable Transmission (CVT) or 6-Speed Automatic Transmission (depending on trim/market)
Features
Awc System:
Available All-Wheel Control (AWC) system on certain trims (e.g., Ralliart).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, viscosity typically 75W-85 or 75W-90
Automatic Transmission Fluid:
JWS 3309 or equivalent CVT fluid, depending on transmission type.
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 58.3 inches (1481 mm)
Wheelbase:
Approx. 104.4 inches (2650 mm)
Weights
Curb Weight Min:
Approx. 2800 lbs (1270 kg)
Curb Weight Max:
Approx. 3400 lbs (1542 kg) (for AWD/turbo models)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-Star (may vary slightly by configuration)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (Active Stability Control - ASC)
Antilock Brakes:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags Front:
Standard dual front airbags.
Airbags Side:
Standard front side-impact airbags (optional or standard on higher trims).
Airbags Curtain:
Standard front and rear side-curtain airbags (optional or standard on higher trims).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with 4 or 6 speakers. Optional Rockford Fosgate premium audio available on higher trims.
Display:
Optional touchscreen navigation system available on select models.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard or optional depending on trim.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs:
Replace at 60,000 miles (96,000 km) for standard Iridium spark plugs.
Transmission Fluid Change:
Manual: Inspect at 30,000 miles, change as needed. Automatic/CVT: Refer to specific manual recommendations, often around 60,000 miles or under severe conditions.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-53661) or equivalent OAT (Organic Acid Technology) ethylene glycol-based coolant.
Coolant Capacity:
Approx. 5.2 quarts (4.9 liters) for 1.8L models.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Cvt Concerns:
Some CVT models may experience juddering or hesitation, often related to fluid degradation or control module issues. Regular fluid changes are critical.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise, particularly noticeable at idle.
Suspension Components:
Front control arm bushings and sway bar links are common wear items, leading to clunking noises over bumps.
Electrical Gremlins:
Minor electrical issues, such as flickering dash lights or sensor faults, can occasionally occur.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for developing innovative technologies and performance vehicles like the Lancer Evolution.
Model Evolution
Lancer Generations:
The 2010 model belongs to the tenth generation (2007-2017), which marked a significant styling and platform update from its predecessors.
Production
Manufacturing Location:
Primary assembly in Mizushima, Kurashiki, Okayama, Japan, with additional assembly plants globally.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2010 Lancer was an IIHS Top Safety Pick, reflecting good performance in crash tests.
Ratings
Consumer Reports Reliability:
Varied reliability ratings; typically average to above average for core mechanicals, with some noted issues on specific components like CVT.
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