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2010 Mitsubishi Lancer Evolution X Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2010 Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Positioning: The 2010 Mitsubishi Lancer Evolution X...
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2010 Mitsubishi Lancer Evolution X Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2010
Codes
Chassis Code:
CZ4A
Engine Code:
4B11T
👋 Introduction
Market Position
Positioning:
The 2010 Mitsubishi Lancer Evolution X (often referred to as Evo X) is a performance-oriented compact sedan, renowned for its rally-inspired All-Wheel Drive (S-AWC) system and potent turbocharged engine. It competes in a niche market segment with vehicles like the Subaru WRX STI.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Volkswagen Golf R, Ford Focus RS (though the latter often arrived later in model cycles).
Key Features
Performance Focus:
Emphasis on handling, acceleration, and driver engagement, making it a popular choice for enthusiasts and track use.
AWD System:
The sophisticated S-AWC system with Active Yaw Control (AYC) provides exceptional traction and cornering stability.
Engine Technology:
The 4B11T engine is a 2.0-liter turbocharged inline-4 with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Climate Control:
Yes
Safety Systems:
Yes
Diagnostics Troubleshooting:
Yes
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing system, lubrication system.
Engine Performance:
Fuel injection system, ignition system, turbocharger system, emissions control system, engine management (ECU).
Transmission Manual:
Gearbox assembly, clutch system, gear shift mechanisms, lubrication.
Transmission Automated Manual:
TC-SST (Twin Clutch-SST) operation, control, assembly, disassembly, mechatronics.
Drivetrain Awc:
Active Yaw Control (AYC) system, Super All Wheel Control (S-AWC) operation, components, calibration.
Suspension Front:
MacPherson strut assembly, control arms, anti-roll bar, wheel bearings.
Suspension Rear:
Multi-link suspension, shock absorbers, springs, bushings, wheel bearings.
Braking System:
Brake caliper, brake rotor, brake pads, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Booster.
Steering System:
Power steering system (hydraulic/electric), steering column, tie rods, steering rack.
Electrical Power Distribution:
Battery, alternator, starter motor, fuse boxes, wiring diagrams.
Lighting System:
Headlights, taillights, interior lighting, fog lights, wiring schematics.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals.
Body Interior:
Seats, dashboard, trim panels, airbags, seatbelts.
HVAC System:
Air conditioning, heating, ventilation, blower motor, control panel.
Infotainment System:
Audio system, navigation (if equipped), display units, connectivity modules.
Driver Assistance:
Cruise control, traction control, stability control (ASC/MASC).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Engine Repair:
Complete engine overhaul, cylinder head gasket replacement, piston and ring replacement, timing belt/chain service.
Transmission Repair:
Manual gearbox rebuild, Twin Clutch-SST (TC-SST) clutch pack replacement and mechatronics service.
Suspension And Steering Repair:
Component replacement (shocks, struts, bushings, tie rods), alignment procedures, power steering pump/rack service.
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake bleeding, ABS component testing and replacement.
Electrical Troubleshooting:
Wiring diagram interpretation, diagnostic code retrieval and clearing, component testing, sensor diagnosis.
Body Repair:
Panel replacement, door adjustment, bumper repair/replacement, glass installation.
HVAC Service:
Refrigerant charging, component replacement (compressor, condenser, evaporator), leak detection.
Diagnostic Procedures:
On-Board Diagnostics (OBD-II) system, trouble code interpretation, guided troubleshooting trees.
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, diagnostic data.
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (typically)
Printable:
Yes
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clear diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged with Intercooler
Engine Code:
4B11T
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower:
Approx. 291 hp @ 6500 rpm (varies slightly by market)
Torque:
Approx. 300 lb-ft @ 4400 rpm (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Mitsubishi Multi-stage Engine Control Unit (ECU) with CAN communication
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
6-Speed Twin Clutch-SST (Sportronic-Shift Transmission) Automated Manual
Features
AWD Integration:
Both transmissions are mated to the Super All Wheel Control (S-AWC) system.
Tc Sst Modes:
Normal, Sport, and Super Sport modes (for TC-SST models).
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
71.0 inches (1805 mm)
Height:
57.9 inches (1470 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 3400-3500 lbs (1540-1590 kg) depending on transmission and trim
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate for exact GVWR
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2010 model year typically)
IIHS Frontal Offset:
Good (for models tested)
Active Features
ABS:
Yes, with EBD and Brake Assist
Traction Control:
Yes, Active Stability Control (ASC) / Mitsubishi Active Stability Control (MASC)
AWD System:
Super All Wheel Control (S-AWC) with Active Yaw Control (AYC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Rockford-Fosgate premium audio system was often an option, featuring a subwoofer and amplifier.
Display:
Central touchscreen display for audio, climate, and navigation (if equipped).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Performance Modes:
Vehicle Dynamics Control (VDC) system includes different S-AWC modes (Tarmac, Gravel, Snow) for optimized traction and handling tailored to surface conditions.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming was available on higher trims or as an option.
Usb Aux:
Auxiliary audio input and USB port for media playback and device charging often included.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months for severe driving, 7,500 miles (12,000 km) or 12 months for normal driving (check owner's manual for specifics and oil type).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months, or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 12,000 miles (19,000 km) or 12 months.
Spark Plug Replacement:
Iridium-tipped spark plugs: 105,000 miles (169,000 km).
Coolant Flush:
Initial: 75,000 miles (120,000 km) or 5 years. Subsequent: 45,000 miles (72,000 km) or 3 years.
Fluid Specifications
Engine Oil:
API SN or ILSAC GF-5 certified, SAE 0W-30 viscosity grade recommended for most climates.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil.
Transmission Fluid Tc Sst:
Mitsubishi DiaQueen SSTF-III (or equivalent high-performance ATF with specific SSTF-III approval).
Coolant:
Mitsubishi Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant with required additives. Mixture: 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for specific type).
Known Issues
Engine Reliability:
Generally robust 4B11T, but requires diligent maintenance. Potential issues can arise from neglected oil changes (leading to turbo wear), intake manifold flap issues, or cam angle sensor failures. Early models had some ECU tuning concerns addressed by recalls/updates.
Tc Sst Reliability:
The TC-SST transmission can be sensitive to fluid degradation and requires specific maintenance. Issues can include rough shifting, slow engagement, or failure to engage gears. Regular fluid changes with the correct fluid are critical.
Suspension Wear:
Due to its performance nature, suspension components (bushings, ball joints, wheel bearings) may wear faster than in a standard vehicle, especially with aggressive driving.
Clutch Wear:
Clutch wear in manual models is dependent on driving style. Aggressive launches and frequent engagement can shorten clutch life.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a strong heritage in motorsport, particularly the World Rally Championship (WRC), where the Lancer Evolution was a dominant force for many years. This legacy directly influences the Evo X's engineering and capabilities.
Model Evolution
Generation Ten:
The tenth generation Lancer Evolution, introduced for the 2008 model year in North America, marked a significant departure with its all-new platform and the introduction of the 4B11T engine and the advanced S-AWC system. The 2010 model year represents a refinement of this platform.
Production
Production Years:
Globally: 2007–2016. North America: 2008–2015.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently praised by automotive journalists for its exceptional handling, braking, and all-wheel-drive performance. Regularly featured in 'best performance car' lists within its segment.
Enthusiast Following:
Cult following among performance car enthusiasts and motorsport fans due to its potent engine, advanced AWD, and racing pedigree.
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