2010 POLARIS 600 LX Snowmobile Service Repair Manual

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Type: Snowmobile

Vendor:

Sku: 92858

Tags: 2010 600 LX ATV Misc Polaris Powersports Snowmobile

Product variants

Description

The 2010 Polaris 600 LX is a trail and utility snowmobile engineered for a balance of performance, comfort, and reliability. It features a robust liquid-cooled, two-stroke, twin-cylinder Polaris Liberty engine, delivering approximately 110-125 horsepower, paired with a Continuously Variable Transmission (CVT) for smooth power delivery. The Independent Front Suspension (IFS) enhances ride quality and handling, making it suitable for various snow conditions. Designed with rider protection and utility in mind, the 600 LX offers a comfortable experience for both recreational trail riding and practical use. This factory service manual provides comprehensive guidance for the maintenance and repair of the 2010 Polaris 600 LX snowmobile. It covers all essential systems, including detailed procedures for the engine, fuel system, ignition, cooling, exhaust, drive system, front and rear suspension, steering, brakes, and electrical system. The manual includes step-by-step instructions for routine maintenance, adjustments, inspections, troubleshooting, and complete overhauls, along with critical technical specifications such as torque values and fluid capacities. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 LX

Year:

Product Type:

Service Repair Manual

Codes

Chassis Code:

Likely internal Polaris designation, specific VIN decoding required for exact chassis variant.

Engine Code:

Likely internal Polaris designation for the 600cc Liberty engine variant.

👋 Introduction

Market Position

Segment:

Trail and utility snowmobile.

Competitive Analysis

Competitors:

Competed with models from Ski-Doo (e.g., MXZ 600), Arctic Cat (e.g., M 600), and Yamaha (e.g., Phazer).

Key Features

Engine Type:

Reliable and powerful liquid-cooled Liberty two-stroke twin-cylinder engine.

Suspension Type:

Independent Front Suspension (IFS) for superior ride quality and handling.

Purpose:

Designed for a balance of trail performance, comfort, and utility.

📋 Manual Details

Coverage Areas

All Aspects:

Maintenance and repair of the 2010 Polaris 600 LX Snowmobile.

Page Count

Estimated Pages:

Typically 300-600 pages for a comprehensive service manual of this era.

Manual Type

Type:

Factory Service Manual

Language

Language:

English

Format

Format:

Print (as implied by 'books')

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, inspection, and repair of the 600 Liberty liquid-cooled, two-stroke engine.

Fuel System:

Carburetor tuning and repair (likely Mikuni or Keihin), fuel pump, fuel lines, and associated components.

Ignition System:

CDI unit, ignition coils, spark plug specifications, timing checks, and troubleshooting.

Cooling System:

Radiator, heat exchangers, coolant specifications, water pump, thermostat operation, and flushing procedures.

Exhaust System:

Pipe inspection, silencer maintenance, and gasket replacement.

Drive System:

CVT (Continuously Variable Transmission) clutch inspection, service, and replacement (drive and driven clutches). Belt specifications and replacement.

Suspension Front:

IFS (Independent Front Suspension) components, shock absorber service and tuning, A-arm inspection, and spindle maintenance.

Suspension Rear:

Rear suspension (likely ProRide or similar) components, shock absorber service, torque arm adjustment, and slider maintenance.

Steering:

Handlebar, steering post, tie rods, spindle linkage, and steering system lubrication and adjustment.

Brakes:

Hydraulic disc brake system, caliper service, pad replacement, fluid type and bleeding procedures, rotor inspection.

Electrical System:

Wiring diagrams, lighting, starter motor, battery maintenance, charging system, and basic troubleshooting.

Bodywork Chassis:

Hood removal, seat removal, tunnel inspection, track inspection, and general chassis component checks.

Procedures Included

Maintenance:

Routine checks, lubrication points, fluid changes, spark plug replacement, belt inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Overhaul:

Detailed procedures for engine and clutch overhauls.

Adjustment:

Carburetor adjustments, suspension adjustments, throttle cable adjustments, brake lever adjustments.

Inspection:

Visual inspections, performance checks, wear and tear assessments.

Specifications:

Torque specifications, clearances, fluid capacities, electrical tolerances.

Technical Depth

Depth:

Comprehensive, covering from basic owner maintenance to complete engine rebuilds and drivetrain overhauls.

Diagnostic Tools:

May include basic diagnostic procedures requiring common tools, but likely won't detail proprietary diagnostic equipment if used by dealerships.

📊 Manual Specifications

File Format

File Format:

Likely PDF if digital, or physical book if print.

Print Quality

Print Quality:

Professionally printed, with clear diagrams and text (typical of OEM manuals).

Binding Type

Binding Type:

Spiral-bound or perfect-bound (common for service manuals to lay flat).

Paper Type

Paper Type:

Durable, often glossy paper to withstand shop environment.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Polaris Liberty

Engine Type:

Liquid-cooled, two-stroke, reed-valve, twin-cylinder

Displacement:

Approximately 599cc to 600cc (exact model variant may have minor variations).

Bore X Stroke:

Specifics vary by exact 600 Liberty variant, typically around 73.0 mm x 72.0 mm.

Cooling Method:

Liquid-cooled

Performance

Horsepower Est:

Around 110-125 HP (dependent on specific tuning and conditions).

Torque Est:

Estimated torque figures are not typically primary spec, but focus is on broad powerband.

Fuel System

Carburetion Type:

Dual Mikuni VM40 or similar flat-slide carburetors (specific model dependent).

Fuel Type:

Premium unleaded gasoline (91 octane recommended).

Oil Injection:

Automatic oil injection system (requires specific 2-stroke injector oil).

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P-85 drive clutch and 10.4" driven clutch.

Gear Ratios:

Internal to CVT, not typically specified as fixed gears. Belt ratio changes dynamically.

Features

Clutch Engagement:

Specific engagement and shift point calibration for optimal performance, detailed in manual.

Clutch Maintenance:

Key procedures for belt inspection, alignment, clutch weight adjustment, and spring replacement.

📐 Dimensions

Exterior

Length:

Approx. 115-120 inches (specific model variant dependent).

Width:

Approx. 47-48 inches (specific model variant dependent).

Weights

Dry Weight:

Approximately 450-470 lbs (dry weight, specific variant dependent).

Fuel Capacity:

Around 10-12 gallons.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Snowmobiles are not typically subjected to standardized automotive crash testing like cars and trucks.

Active Features

Braking System:

Hydraulic disc brake system with single caliper and rotor.

Throttle Safety:

Self-returning throttle mechanism.

Passive Features

Lighting:

Headlights, taillight, brake light.

Windscreen:

Provides rider protection from wind and snow.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination gauges displaying speed, RPM, fuel level, odometer, and warning lights.

Driver Assistance

Reverse:

Likely mechanical or electronic reverse assist system.

Connectivity

Charging Port:

May include a 12V power outlet for charging accessories.

🔧 Maintenance

Service Intervals

Oil Change:

Check oil level frequently, change injector oil as needed based on usage.

Clutch Inspection:

Inspect belt and clutch components annually or every 1000 miles.

Spark Plug Replacement:

Replace spark plugs based on manufacturer recommendation, typically every 1000-2000 miles or annually.

Track Tension:

Check track tension periodically, especially after initial break-in or heavy use.

Fluid Specifications

Coolant:

Proprietary Polaris coolant or a high-quality ethylene glycol coolant with corrosion inhibitors (check manual for exact type).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification).

2 Stroke Oil:

Polaris Injection Oil or equivalent high-quality synthetic 2-stroke injector oil.

Known Issues

Clutch Wear:

CVT belt wear and clutch component fatigue can occur with hard use.

Suspension Bushings:

Wear in suspension bushings and ball joints can affect handling over time.

Track Ice Buildup:

Common snowmobile issue, but track shedding and tension are important maintenance points.

📚 Vehicle History

Brand Heritage

Brand Focus:

Polaris is a major manufacturer of powersports vehicles, including snowmobiles, ATVs, and motorcycles, with a long history in snowmobile innovation.

Model Evolution

Lineage:

The 'LX' designation often indicated a more premium or comfort-oriented trim level within a model line.

Production

Manufacturing Era:

Produced during the late 2000s, a period of significant development in snowmobile technology.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Polaris has historically received numerous awards and accolades for its snowmobile engineering and performance.