Polaris Sportsman XP 850 Touring 2010 Service Repair Manual

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Type: Atv

Vendor:

Sku: 93564

Tags: 2010 ATV Polaris Powersports Sportsman Series Sportsman XP 850 Touring

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Description

The Polaris Sportsman XP 850 Touring, introduced as part of the first-generation XP Series, is a high-performance All-Terrain Vehicle (ATV) designed for both recreational pursuits and utility tasks. This 2010 model is distinguished by its powerful 850cc liquid-cooled, 4-stroke DOHC Twin Cylinder engine, delivering approximately 70 horsepower, and featuring a renowned True On-Demand All-Wheel Drive system for exceptional traction. It offers a comfortable and stable ride for two occupants, boasting independent rear suspension, advanced handling, and robust braking systems, making it a premium choice in its class. This comprehensive Service Repair Manual provides detailed information for the repair, service, restoration, and maintenance of the Polaris Sportsman XP 850 Touring. Covering a wide array of systems, including engine overhaul, drivetrain, suspension, steering, electrical components, brakes, and bodywork, it offers step-by-step instructions, diagnostic procedures, and troubleshooting guides. With 384 pages of content, this English-language manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman XP 850 Touring

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code:

Not specified in product info

Generation

Generation Designation:

First Generation XP Series

👋 Introduction

Market Position

Market Position:

The Polaris Sportsman XP 850 Touring was positioned as a premium, high-performance, 2-up ATV designed for recreational riding, utility work, and long-distance comfort. It competed in the high-displacement, luxury ATV segment.

Competitive Analysis

Competitors:

Competed with models such as the Can-Am Outlander MAX, Arctic Cat Thundercat, and Yamaha Grizzly 700.

Key Features

Key Features:

Powerful 850cc engine, independent rear suspension (IRS), comfortable seating for two, advanced handling and braking systems, Polaris's True On-Demand AWD.

📋 Manual Details

Coverage Areas

Main Coverage:

Repair, Service, Restoration, Maintenance, Diagnostics

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Manual (Factory/Workshop)

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, cylinder, piston, conrod, crankshaft, cams, valves, valve clearance, intake, exhaust, carburettor/carburetor, fuel pump, fuel injection (EFI), ignition, spark plug, magneto, coil, lubrication, oil, viscosity, bore, stroke, compression ratio, cooling system, radiator, coolant, air filter.

Drivetrain Transmission:

Transmission, drive train, clutch, primary reduction gear, gears, gearshift, torque specs, swinger, drive shaft.

Chassis Suspension Steering:

Suspension, front forks, rear suspension, struts, linkage, ski, track, handle, bars, steering, swingarm.

Electrical Lighting:

Electrical system, battery, starter, starter motor, charging system, stator, regulator, rectifier, switches, ignition system, lights, electronic components, error codes, PGM-FI.

Brakes Wheels Tires:

Brakes, brake pads, rotors, wheel, tires, tire pressure.

Bodywork Plastics:

Body panels, fenders, plastics, seat, hull.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, preventative maintenance, fluid changes (coolant, oil), lubrication, inspections, adjustments (idle speed, mixture screw, valve clearance).

Repair Procedures:

Engine rebuild, transmission repair, suspension overhaul, electrical system troubleshooting and repair, brake service, bodywork repair.

Troubleshooting Diagnostics:

Diagnostic procedures, troubleshooting guides, identifying and fixing problems (e.g., no spark), error code interpretation.

Installation Replacement:

Component installation and replacement instructions.

Technical Depth

Depth Of Information:

Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds. Detailed step-by-step instructions and diagnostic information.

📊 Manual Specifications

File Format

File Format Details:

PDF. May be zipped (.zip or .rar). Requires PDF reader. May require unzipping software (WinZip, WinRAR).

Print Quality

Print Quality:

High quality, printable pages. Illustrated with clear step-by-step instructions, diagrams, and exploded views.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke DOHC Twin Cylinder

Displacement:

850 cc

Performance

Bore X Stroke:

93 mm x 73.3 mm

Horsepower:

Approx. 70 HP (factory figures)

Torque:

Not explicitly stated in product info, but known to be substantial for its class.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Drive Modes:

2WD/AWD (True On-Demand All-Wheel Drive)

Features

Gear Selection:

High, Low, Neutral, Reverse, Park

📐 Dimensions

Exterior

Length:

Approx. 85 in (215.9 cm)

Width:

Approx. 48 in (121.9 cm)

Height:

Approx. 50 in (127 cm)

Weights

Dry Weight:

Approx. 700 lbs (317.5 kg)

Payload Capacity:

Not specified in product info, typically around 250-300 lbs for this class.

Towing Capacity:

1500 lbs (680 kg)

🛡️ Safety Features

Ratings

Safety Features:

Engine braking, integrated handguards, secure seating for rider and passenger, bright headlights, taillight/brake light.

Active Features

Active Safety:

On-Demand AWD system, powerful hydraulic disc brakes, engine braking for downhill control.

Passive Features

Passive Safety:

Ergonomic seating, footwells, durable frame construction.

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation cluster (speedometer, odometer, fuel gauge, gear indicator). No advanced infotainment systems typically found on vehicles.

Driver Assistance

Driver Assistance:

True On-Demand AWD is a key technological feature for traction management.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100 hours or 12 months, whichever comes first (refer to manual for exact specifications).

Spark Plug Replacement:

Recommended at specific hour intervals or as needed based on condition.

Air Filter Cleaning Replacement:

Regular inspection and cleaning/replacement based on operating conditions.

Fluid Specifications

Engine Oil Type:

SAE 5W-50 Synthetic (Polaris recommends its own brand, but API SG or higher is generally acceptable).

Engine Oil Capacity:

Approx. 2.0 quarts (1.9 L) with filter change (verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze (Polaris brand recommended, or equivalent meeting Polaris specifications).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Issues:

Some early XP models experienced issues with starter solenoid reliability, drive clutch wear, and radiator cooling efficiency under heavy load or extreme temperatures. The manual would detail diagnostic and repair procedures for these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Polaris Industries has a long history dating back to 1954, known for its innovation in powersports vehicles, including snowmobiles, ATVs, and UTVs.

Model Evolution

Model Evolution:

The Sportsman XP line represented a significant evolution for Polaris ATVs, introducing a more powerful, refined, and feature-rich platform. The Touring models specifically catered to riders seeking comfort and the ability to carry a passenger.

Production

Production Era:

The 2010 model year was part of the initial introduction of the XP platform, which debuted in 2009.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Sportsman XP series generally received positive reviews for its power, handling, and comfort, establishing Polaris as a leader in the premium ATV segment. Specific awards for the 2010 model are not detailed in the product information.