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Ford Taurus 2010 to 2012 Factory Workshop Service Repair Manual

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This document provides comprehensive information for the Ford Taurus, a model renowned for its blend of comfort, technology, and performance, particularly during its sixth generation utilizing the D3 platform. Designed...
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Ford Taurus 2010 to 2012 Factory Workshop Service Repair ManualFord Taurus 2010 to 2012 Factory Workshop Service Repair ManualFord Taurus 2010 to 2012 Factory Workshop Service Repair ManualFord Taurus 2010 to 2012 Factory Workshop Service Repair Manual
This document provides comprehensive information for the Ford Taurus, a model renowned for its blend of comfort, technology, and performance, particularly during its sixth generation utilizing the D3 platform. Designed as a capable and spacious sedan, the Taurus offered a range of powerful engine options, including the 3.5L Duratec V6 and the performance-oriented 3.5L EcoBoost V6 found in the SHO model. Its engineering quality is reflected in its robust construction and advanced features, aiming to provide a reliable and enjoyable driving experience for families and commuting needs. The vehicle's commitment to safety is underscored by high ratings from organizations like NHTSA and IIHS, with standard electronic stability control, ABS, and multiple airbag systems. This factory service workshop manual offers an extensive guide for the maintenance, repair, and diagnosis of the Ford Taurus. It covers all major vehicle systems in detail, including engine mechanical and electrical components, fuel and emission control systems, transmission service (both automatic and manual), suspension, steering, brakes, and the body's electrical and HVAC systems. The manual provides step-by-step procedures for routine maintenance tasks, component replacement, and complex rebuilding processes, along with essential troubleshooting guides and technical specifications. This resource is invaluable for DIY mechanics, independent repair shops, and Ford technicians seeking to ensure the optimal performance and longevity of their Taurus vehicles.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Generation:
Sixth Generation (D3 Platform)
Product Type:
Factory Service Workshop Manual
Codes
Vin Code Range:
Factory service manuals do not typically provide VIN code ranges as they are designed for general model year coverage.
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Ford dealerships.
Value Proposition:
Provides dealership-level repair and maintenance information at a fraction of the cost, empowering owners to perform complex tasks.
Competitive Analysis
Competitor Manuals:
Haynes, Chilton (generally less comprehensive and detailed than factory manuals).
Key Features
Authenticity:
Official factory service manual, identical to what technicians use.
Completeness:
Covers all aspects of vehicle service and repair.
Accessibility:
Instant PDF download, accessible on multiple devices.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Systems Covered:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Page Count
Estimated Page Count:
Thousands of pages (typical for comprehensive factory service manuals covering multiple model years and trims)
Manual Type
Manual Type:
Factory Service Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Indexing:
Indexed for easy navigation
Compatibility:
Windows 95/98/ME/XP/Vista/7, Linux, MAC
📖 Manual Coverage
Systems Covered
Engine Mechanical Systems:
Detailed information on engine assembly, disassembly, component testing, repair, and specifications for various engine variants.
Engine Electrical Systems:
Wiring diagrams, diagnostic procedures for engine control modules (ECM), sensors, actuators, ignition system, and charging system.
Emission Control Systems:
Diagnosis and repair of evaporative emission control (EVAP), exhaust gas recirculation (EGR), catalytic converter, and oxygen sensors.
Fuel Systems:
Procedures for fuel pump, fuel injectors, fuel filter, fuel pressure testing, and diagnosis of fuel delivery issues.
Clutch System:
Service and repair procedures for vehicles equipped with a manual clutch, including clutch disc, pressure plate, and release bearing.
Manual Transaxle System:
Complete overhaul, repair, and diagnosis of manual transmissions, including gear sets, synchronizers, and shift mechanisms.
Automatic Transaxle System:
Detailed repair and overhaul procedures for automatic transmissions, including valve body, torque converter, planetary gear sets, and electronic controls.
Driveshaft And Axle:
Inspection, repair, and replacement of driveshafts, CV joints, and axles.
Suspension System:
Repair and adjustment of struts, shocks, control arms, ball joints, bushings, and wheel alignment procedures.
Steering System:
Service and repair of power steering systems, steering racks, tie rods, and steering column components.
Restraint System:
Information on airbags, seat belts, and related safety components, including diagnostic and replacement procedures.
Brake System:
Detailed procedures for brake pad replacement, rotor resurfacing/replacement, caliper repair, bleeding the brake system, and ABS diagnosis.
Body Interior And Exterior:
Repair of body panels, doors, windows, bumpers, interior trim, and upholstery.
Body Electrical System:
Wiring diagrams, diagnosis of lighting systems, power windows, power locks, instrument cluster, and other body control modules.
HVAC System:
Troubleshooting and repair of air conditioning, heating, ventilation, climate control modules, and refrigerant system servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tire rotation.
Troubleshooting Diagnostics:
Systematic diagnostic trees, symptom-based troubleshooting, and fault code interpretations.
Component Replacement:
Detailed step-by-step instructions for replacing virtually any component in the vehicle.
Rebuilding Procedures:
Full rebuild procedures for major components like engines and transmissions.
Electrical Troubleshooting:
Includes use of multimeter, oscilloscope, and diagnostic scan tools.
Technical Depth
Technical Depth:
Extremely High - Covers everything from basic maintenance to complete vehicle overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text (typically).
Printable:
Yes, designed for printing specific sections or the entire manual.
Print Quality
Print Quality Assessment:
As a digital PDF, print quality depends on the user's printer. Factory manuals are known for clarity and detail in their original printed form.
Binding Type
Binding Type Assessment:
N/A (Digital PDF format)
Paper Type
Paper Type Assessment:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options 2010 2012:
3.5L Duratec V6 (non-turbo), 3.5L EcoBoost V6 (SHO model)
Performance
3.5L Duratec V6 Horsepower:
263 hp @ 6250 rpm
3.5L Duratec V6 Torque:
249 lb-ft @ 4500 rpm
3.5L Ecoboost V6 Horsepower:
365 hp @ 5500 rpm
3.5L Ecoboost V6 Torque:
350 lb-ft @ 1500-5250 rpm
Fuel System
Fuel Type:
Unleaded gasoline (87 octane recommended for non-EcoBoost, premium recommended for EcoBoost for optimal performance)
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Engine Mechanical Systems
Bore X Stroke 3.5L Duratec:
3.63 in x 3.35 in (92.2 mm x 85.0 mm)
Compression Ratio 3.5L Duratec:
10.3:1
Valvetrain 3.5L Duratec:
DOHC, 24 valves, Variable Cam Timing (VCT)
🔧 Transmission
Standard
Transmission Standard:
6-speed SelectShift Automatic (e.g., 6F50)
Optional
Transmission Optional:
6-speed Manual (rarely offered on base models, more common with performance variants or specific markets)
Features
Selectshift Availability:
Standard on most trims, allowing manual gear selection via steering wheel paddles or shifter.
Fluid Specifications
Automatic Transmission Fluid:
Mercon LV (Low Viscosity)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) for a complete fluid change, check manual for precise capacity.
📐 Dimensions
Exterior
Length:
202.0 inches (5131 mm)
Width:
76.0 inches (1930 mm)
Height:
60.0 inches (1524 mm)
Wheelbase:
112.9 inches (2868 mm)
Weights
Curb Weight Range:
Approx. 3,800 - 4,300 lbs (1724 - 1950 kg), varies by trim and drivetrain.
Cargo
Trunk Volume:
Approx. 20.1 cubic feet (570 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and passenger in many configurations)
IIHS Top Safety Pick:
Yes (in many model years and configurations)
Active Features
Electronic Stability Control:
Standard (AdvanceTrac with Roll Stability Control)
Antilock Braking System:
Standard (4-wheel disc brakes with ABS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, Safety Canopy side-curtain airbags (standard on most trims).
💡 Technology Features
Infotainment
Infotainment System Options:
Available SYNC infotainment system (voice-activated communication and entertainment), MyFord Touch (later models), navigation systems.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control, Blind Spot Information System (BLIS), Rear View Camera, Parking Assist.
Connectivity
Connectivity Options:
Bluetooth connectivity for phone and audio streaming via SYNC.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 to 12 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Transmission Fluid Change:
Typically recommended around 100,000 miles, but severe usage may warrant earlier changes. Refer to manual.
Coolant Flush:
Every 50,000 to 100,000 miles or 5 years. Consult manual for specific coolant type and interval.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 Synthetic Blend or Full Synthetic meeting Ford specification WSS-M2C946-A or equivalent.
Engine Oil Capacity:
Approximately 5.5 quarts (5.2 liters) for the 3.5L V6. Consult manual for exact capacity.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mercon V or equivalent; consult manual for exact specification.
Known Issues
Common Issues General:
Transmission shifting issues (especially in early models), fuel pump failures, HVAC system leaks, potential for water pump leaks over time.
Known Issues Ecoboost:
Spark plug fouling, ignition coil issues, potential turbocharger issues if not maintained properly.
📚 Vehicle History
Brand Heritage
Ford Brand Positioning:
Ford is a major American automotive manufacturer known for its innovation, widespread product line, and long history of production.
Model Evolution
Taurus Legacy:
The Ford Taurus was a cornerstone of Ford's lineup for decades, evolving from a revolutionary 'jelly bean' design in the 1980s to a more contemporary and larger sedan in its later generations.
Sixth Generation Platform:
The 2010-2012 models are part of the sixth generation, utilizing the Volvo-developed D3 platform, shared with vehicles like the Ford Five Hundred/Taurus and Volvo S80.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Safety Recognitions Summary:
Consistent high safety ratings from NHTSA and IIHS, highlighting its structural integrity and safety features.
Ratings
Consumer Reports Reliability:
Varies by model year and specific components; consult detailed consumer reports for reliability trends.
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