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Yamaha FZ8 FZ8S Fazer 8 Fazer8 2011 2012 Service Repair Workshop Manual

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The Yamaha FZ8 and FZ8S Fazer8, produced between 2011 and 2015, represent Yamaha's commitment to versatile, sporty motorcycles. These models, available in naked (FZ8N) and faired (FZ8S Fazer8) configurations, feature...
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Yamaha FZ8 FZ8S Fazer 8 Fazer8 2011 2012 Service Repair Workshop Manual
The Yamaha FZ8 and FZ8S Fazer8, produced between 2011 and 2015, represent Yamaha's commitment to versatile, sporty motorcycles. These models, available in naked (FZ8N) and faired (FZ8S Fazer8) configurations, feature an 800cc inline 4-cylinder engine, an aluminum Deltabox frame, and are designed to offer accessible performance and comfortable ergonomics for both spirited riding and everyday use. Known for their agile handling and distinctive styling, they competed in a segment that valued a balance of power, practicality, and rider engagement, embodying Yamaha's legacy of engineering quality and reliability. This comprehensive service repair workshop manual provides in-depth guidance for the maintenance and repair of your Yamaha FZ8 / FZ8S Fazer8. It covers all essential aspects, including detailed engine diagnostics, transmission service, chassis and suspension adjustments, brake system maintenance, and electrical system troubleshooting. The manual includes routine maintenance schedules, fluid specifications, component replacement procedures, and critical torque values, equipping owners and technicians with the knowledge to keep these motorcycles in optimal condition. It is designed to offer the same level of technical detail found in dealership-level documentation, ensuring accurate and effective service.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ8 / FZ8S Fazer8
Model Designations:
FZ8N (Naked), FZ8S (Fazer - faired)
Codes
Model Codes Likely Included:
42CP, 42CP1
👋 Introduction
Market Position
Positioning:
The FZ8 series was positioned as a versatile, sporty naked and faired sport-touring motorcycle, offering a balance of performance and everyday usability.
Competitive Analysis
Competitors:
Competed against models like the Kawasaki Z800, Suzuki GSR750, and Triumph Street Triple/Speed Triple in its segment.
Key Features
Engine Type:
Inline 4-cylinder, liquid-cooled engine.
Frame Type:
Aluminum Deltabox frame.
Design Philosophy:
Designed for accessible performance, comfortable ergonomics, and a distinctive styling for both naked and faired versions.
Manual Advantage
Dealer Equivalence:
Provides the same level of detail and technical information used by authorized Yamaha dealerships for repairs and maintenance.
Digital Convenience:
Instant access, portability, and the ability to print specific sections to avoid damaging a physical manual.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and workshop procedures for Yamaha FZ8N and FZ8S Fazer8 models.
Page Count
Estimated Page Count:
Likely over 500 pages (typical for comprehensive service manuals, exact count not provided but implied by scope).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Implied by product description and target market).
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, reassembly, timing, lubrication, cooling system, fuel injection, ignition system, exhaust system, and component specifications.
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism, and transmission fluid specifications.
Chassis Frame:
Frame inspection, tightening torques for frame components, and general chassis alignment.
Suspension:
Front fork (USD telescopic) disassembly, reassembly, oil change, damping adjustments, rear shock absorber inspection, and spring preload adjustment.
Steering:
Handlebar removal and installation, steering head bearing inspection and adjustment, and troubleshooting steering issues.
Brakes:
Front and rear brake system diagnostics, caliper service, pad replacement, hydraulic system bleeding, master cylinder maintenance, and ABS system (if equipped) diagnostics.
Electrical System:
Wiring diagrams, component testing, charging system (stator, rectifier/regulator), starting system (starter motor, battery), lighting system (headlight, taillight, indicators), ignition system troubleshooting, ECU diagnostics, and sensor identification.
Fuel System:
Fuel tank removal and installation, fuel pump testing, fuel filter replacement, fuel injector cleaning and testing, and throttle body synchronization.
Seats And Bodywork:
Seat removal and installation, fairing panel removal and installation (FZ8S Fazer8), and general bodywork components.
Lubrication:
Engine oil specifications, change intervals, filter part numbers, chain lubrication, and chassis lubrication points.
Locks:
Ignition switch, seat lock, and helmet lock service (if applicable).
General Information:
Includes basic motorcycle operation, safety precautions, identification numbers, and general riding tips.
Frame And Suspension:
Details on frame components, swingarm, rear shock, and front forks, including lubrication and replacement procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake fluid checks and replacement, coolant checks and replacement, tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues across all major motorcycle systems.
Major Repairs:
Engine top-end and bottom-end rebuilds, transmission overhauls, suspension fork rebuilds, and brake system component replacement.
Component Replacement:
Detailed instructions for replacing parts like clutch plates, brake pads, spark plugs, bulbs, batteries, and filters.
Wiring Diagrams:
Comprehensive electrical schematics for easy tracing and diagnosis of electrical faults.
Torque Specifications:
All critical fasteners and components will have specified torque values for safe and correct assembly.
Engine Management System:
Diagnostics and troubleshooting of the EFI system, including sensor data interpretation and throttle body synchronization.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full workshop-level engine and transmission rebuilds. Includes detailed diagnostic procedures.
📊 Manual Specifications
File Format
Format:
Adobe Acrobat PDF
Searchability:
Searchable text within the PDF for quick access to specific information.
Print Quality
Quality:
High-resolution scans suitable for printing with clear text and diagrams.
Printable:
Pages are printable for convenient use in a workshop environment.
Binding Type
Delivery Method:
Digital Download (Instant Delivery)
Binding Suggestion:
Recommended for printing and placing in a 3-ring binder.
⚙️ Engine Specifications
Primary Engine
Engine Type:
800cc Inline 4-cylinder, DOHC, 4 valves per cylinder
Bore X Stroke:
74.0 mm x 58.0 mm
Displacement:
779 cc
Compression Ratio:
12.0:1
Performance
Horsepower Estimated:
Approximately 98 hp @ 10,000 rpm (OEM specifications).
Torque Estimated:
Approximately 76 Nm (56 lb-ft) @ 8,000 rpm (OEM specifications).
Fuel System
Fuel Injection:
Digital Fuel Injection (DFI) with Mikuni throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 91 octane rating.
Cooling System
Type:
Liquid-cooled
Ignition System
Type:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Type:
Constant mesh 6-speed sequential
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length Fz8N:
2,120 mm (83.5 in)
Length Fz8S:
2,120 mm (83.5 in) with fairing
Width Fz8N:
795 mm (31.3 in)
Width Fz8S:
795 mm (31.3 in) at handlebars
Height Fz8N:
1,050 mm (41.3 in)
Height Fz8S:
1,210 mm (47.6 in) with screen
Weights
Wet Weight Fz8N:
Approx. 211 kg (465 lbs)
Wet Weight Fz8S:
Approx. 222 kg (489 lbs)
Fuel Tank Capacity:
17 Liters (4.5 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional ABS available on some models/markets.
Active Features
Braking System:
Dual 310mm discs with 4-piston calipers (front), Single 267mm disc with 2-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD digital instrument cluster with speedometer, tachometer, gear position indicator, fuel gauge, clock, tripmeters, and indicator lights.
Driver Assistance
ABS Availability:
ABS was an optional feature, and the manual will detail its operation and diagnostics.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration are typically found on this model's electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 12 months, whichever comes first.
Chain Check Interval:
Every 1,000 miles or 6 months.
Air Filter Cleaning:
Every 6,000 miles or 12 months.
Spark Plug Replacement:
Every 12,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4-stroke motorcycle oil, SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.6 L (3.8 US qt) with filter change.
Coolant Type:
Yamaha (or equivalent) permanent antifreeze (ethylene glycol based) with demineralized water, mixed 50/50.
Brake Fluid Type:
DOT 4
Fork Oil Type:
Yamaha Suspension Oil (or equivalent), SAE 10 (or specific viscosity as per manual).
Known Issues
Potential Issues Mention:
While generally reliable, common motorcycle issues can include clutch wear, chain and sprocket wear, brake pad wear, and potential electrical gremlins if not maintained. The manual will cover diagnosis for all these.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and rich history in motorcycle manufacturing, known for its innovation, performance, and reliability across various segments.
Model Evolution
Fz Series Evolution:
The FZ series is Yamaha's line of naked or sport-touring motorcycles, often utilizing detuned or adapted engines from their R-series sportbikes for a more practical street focus.
Production
Production Years:
2011-2015 (for this generation of FZ8/Fazer8).
Manufacturing Location:
Likely Japan or potentially other Yamaha global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The FZ8 series was generally well-received for its blend of performance, handling, and practicality, often praised for its accessible power delivery and comfortable riding position.
Ratings
Performance Reviews:
Praised by automotive journalists for its usable power, agile chassis, and the option of the faired Fazer8 for more touring capability.
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