2011 APRILIA RSV4 Service Shop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV4 Year: 2011 Codes Chassis Code: RP Engine Code Prefix: V4 👋 Introduction Market Position Positioning: High-performance, premium supersport motorcycle segment. Competitive Analysis...

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Type: Motorcycle

Vendor:

Sku: 566083

Tags: 2011 Aprilia Motorcycle Motorcycles Piaggio RSV4 Vespa

Product variants

Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Year:

Codes

Chassis Code:

Engine Code Prefix:

👋 Introduction

Market Position

Positioning:

High-performance, premium supersport motorcycle segment.

Competitive Analysis

Competitors:

Ducati Panigale series, Yamaha R1, BMW S1000RR, Honda CBR1000RR, Suzuki GSX-R1000.

Key Features

Design Philosophy:

Race-bred engineering and cutting-edge technology for trackday and road performance.

📋 Manual Details

Coverage Areas

Primary Focus:

Comprehensive Service and Repair

Geographic Scope:

Global (dealer-level)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Official Service Shop Manual

Language

Primary Language:

English

Format

Format:

Printed Book

Print Quality:

High-quality, durable paper for workshop use.

Binding Type:

Stapled and glued, designed for lay-flat use.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly, assembly, inspection, and repair of all engine components including cylinders, pistons, crankshaft, camshafts, valvetrain.

Engine Management:

Fuel injection, ignition system, ECU diagnostics, sensor operation and testing, emissions control systems.

Cooling System:

Radiator, coolant flow, water pump, thermostat, fan operation, pressure testing.

Fuel System:

Fuel pump, injectors, fuel lines, fuel filter, fuel tank, pressure regulation.

Exhaust System:

Catalytic converter, mufflers, lambda sensors, exhaust manifold repair.

Transmission:

Clutch operation, gearbox disassembly, assembly, gear inspection, shift mechanism, lubrication.

Suspension:

Front fork (Öhlins or Sachs depending on variant), rear shock absorber, linkages, springs, damping adjustments, calibration.

Brakes:

Brembo calipers, master cylinders, brake lines, ABS system diagnostics and bleeding, rotor inspection and replacement.

Wheels And Tires:

Wheel bearing replacement, tire pressure monitoring system (if equipped), wheel balancing.

Electrical System:

Wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, horn, fuses, relays.

Electronics:

ECU functions, sensor signal diagnosis, actuator testing, ride modes (V4, Sport, Race), traction control system (ATC) calibration, wheelie control (AWS), launch control (ALC).

Chassis And Frame:

Frame inspection, swingarm removal and installation, steering head bearing replacement.

Bodywork And Fairings:

Panel removal and installation, decals, seat assembly, fuel tank mounting.

Torque Specifications:

Detailed torque values for all critical fasteners.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement.

Troubleshooting:

Diagnostic flowcharts for common and uncommon issues, fault code interpretation.

Major Repairs:

Engine rebuilds, gearbox overhauls, suspension servicing, electrical system diagnostics.

Component Replacement:

Step-by-step instructions for replacing all major and minor components.

Calibration:

ABS system bleeding, throttle body synchronization, ride mode system calibration, SAS (Aprilia Smart Servo) calibration.

Technical Depth

Depth:

Expert-level, suitable for professional technicians and advanced home mechanics.

Diagnostic Tools:

Coverage of diagnostic procedures often requiring proprietary Aprilia diagnostic tools (e.g., Diag-Box).

⚙️ Engine Specifications

Primary Engine

Type:

V4, 65° cylinder bank angle, four-stroke

Displacement:

999.6 cc

Bore X Stroke:

78 mm x 52.3 mm

Valve Train:

DOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

180 hp (132.4 kW) @ 12,500 rpm (approximate, may vary slightly by market/tune)

Torque:

11.7 kgm (114.7 Nm) @ 10,000 rpm (approximate)

Fuel System

Fuel Delivery:

Multipoint sequential fuel injection, ride-by-wire throttle (APRC system)

Fuel Type:

Unleaded Premium (95 RON or higher)

Lubrication

Oil Type:

API SG / SH / SJ / SL / SM or higher, JASO MA / MA2, Synthetic 10W-40 or 10W-50 recommended (e.g., Motul 7100 10W-50)

Oil Capacity:

Approx. 3.9 liters (4.1 US qt) with filter change

Ignition

System:

Digital electronic ignition, integrated with ECU

Starting

System:

Electric starter

🔧 Transmission

Standard

Type:

6-speed cassette type gearbox

Optional

Availability:

N/A (single configuration for this model year)

Features

Clutch:

Hydraulically operated, multi-plate wet clutch

Final Drive:

Chain drive, 525 O-ring chain

Lubrication

Gearbox Oil Type:

API GL-4 or GL-5, SAE 75W/90 (e.g., Motul Gear 75W-90)

Gearbox Oil Capacity:

Approx. 1.3 liters (1.4 US qt)

📐 Dimensions

Exterior

Length:

2040 mm (80.3 in)

Width:

735 mm (28.9 in)

Height:

1135 mm (44.7 in)

Wheelbase:

1435 mm (56.5 in)

Seat Height:

845 mm (33.3 in)

Weights

Dry Weight:

175 kg (385.8 lbs)

Wet Weight:

198 kg (436.5 lbs) (with all fluids, approx.)

Fuel Tank Capacity:

17 liters (4.5 US gal)

Reserve Fuel:

Approx. 4 liters (1.05 US gal)

🛡️ Safety Features

Ratings

Comparative Rating:

N/A (Motorcycle safety ratings differ from automobiles; focus is on active safety electronics)

Active Features

Traction Control:

Aprilia Traction Control (ATC) with multiple selectable levels, integrated with inertial platform.

Wheelie Control:

Aprilia Wheelie Control (AWS) with selectable levels.

Launch Control:

Aprilia Launch Control (ALC) with selectable levels.

Anti-Lock Brakes:

Bosch 9MP ABS with cornering function (integrated into APRC).

Engine Brake Control:

Aprilia Engine Brake Control (AEBC) with selectable levels.

Passive Features

Frame Construction:

Aluminum alloy dual beam frame.

Braking System:

Dual 320mm floating front discs with 4-piston radial Brembo monobloc calipers, 220mm rear disc with 2-piston caliper.

Lighting:

Halogen headlights, LED taillight.

💡 Technology Features

Infotainment

Display:

Digital LCD instrument cluster with comprehensive data display.

Driver Assistance

Aprc Suite:

Aprilia Performance Ride Control (APRC) integrated electronic rider aids package.

Ride Modes:

Selectable engine maps (e.g., V4, Sport, Race) affecting throttle response and power delivery.

Connectivity

Diagnostic Port:

Proprietary diagnostic connector for electronic system analysis.

🔧 Maintenance

Service Intervals

First Service:

1000 km (600 miles) or 12 months, whichever comes first.

Major Service:

Every 10,000 km (6,000 miles) or 12 months. Includes valve clearance checks, spark plug replacement, coolant replacement, brake fluid flush.

Chain Lubrication:

Every 500 km (300 miles) and after washing or riding in rain.

Fluid Specifications

Coolant:

Ethylene glycol-based coolant with anti-corrosion additives. Dilution ratio typically 50/50 with distilled water. Specific Aprilia part number may be required for optimal performance.

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for specific recommendation and compatibility with ABS system)

Known Issues

Electrical Gremlins:

Some owners report occasional minor electrical glitches, often resolved by checking connections and battery health. The manual provides detailed diagnostic procedures.

Clutch Slave Cylinder:

Early models sometimes experienced issues with the clutch slave cylinder seal, leading to fluid leaks. The manual details its replacement and troubleshooting.

Fuel Pump Relay:

Rare instances of fuel pump relay failure can occur, preventing the bike from starting. The manual covers its location and testing.

📚 Vehicle History

Brand Heritage

Heritage:

Aprilia has a strong legacy in motorcycle racing, particularly in Grand Prix, influencing its road-going performance machines.

Model Evolution

First Generation:

The RSV4 platform was introduced in 2009, representing Aprilia's flagship superbike. The 2011 model is part of the first generation but received significant updates.

2011 Updates:

The 2011 model saw updates to the APRC (Aprilia Performance Ride Control) electronics package, including refined ATC, AWC, ALC, and AEBC. Engine performance and chassis refinements also occurred.

Production

Manufacturing Location:

Noale, Italy

🏆 Awards & Recognition

Recognitions

Performance Accolades:

Consistently praised by motorcycle media for its V4 engine, handling, and advanced electronics, often winning 'Superbike of the Year' or similar accolades in its class.