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    2011 Arctic Cat 700 Diesel ATV Repair Manual

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    The 2011 700 Super Duty Diesel ATV is a robust all-terrain vehicle engineered for demanding work and recreational use. Benefiting from an extensive powersports heritage, this model offers the durability...
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    Type: Atv
    Vendor:
    Sku: 145101
    The 2011 700 Super Duty Diesel ATV is a robust all-terrain vehicle engineered for demanding work and recreational use. Benefiting from an extensive powersports heritage, this model offers the durability and torque characteristic of its diesel engine, making it well-suited for towing, hauling, and navigating challenging terrains. Its design prioritizes functionality and reliability, providing a dependable platform for various utility tasks and off-road adventures. This comprehensive English-language service manual is your essential guide for maintaining and repairing the 2011 700 Super Duty Diesel ATV. It covers a wide array of topics, including general information, routine maintenance procedures, engine overhaul, fuel system servicing, transmission and drivetrain repair, steering and suspension, electrical systems, and advanced troubleshooting. With detailed technical specifications, diagnostic procedures, and clear instructions, this manual empowers owners and technicians to keep the vehicle in optimal condition and address any issues efficiently.
    🏷️ Basic Information
    Identification
    Make:
    Arctic Cat
    Model:
    700 Super Duty Diesel ATV
    Year:
    2011
    Vehicle Type:
    All-Terrain Vehicle (ATV)
    Engine Type:
    Diesel
    👋 Introduction
    Market Position
    Target User:
    Owners and technicians performing maintenance, repair, and diagnostics on the 2011 Arctic Cat 700 Super Duty Diesel ATV.
    Value Proposition:
    Provides comprehensive, on-demand technical information to maintain and repair the vehicle efficiently, reducing downtime and costs.
    Competitive Analysis
    Digital Advantage:
    Offers convenience, portability, and cost-effectiveness compared to traditional paper manuals, especially for on-trail or on-site repairs.
    Key Features
    Comprehensive Coverage:
    Covers a wide range of systems and procedures, from routine maintenance to advanced troubleshooting.
    Instant Access:
    Immediate availability after purchase, eliminating shipping delays.
    Lifetime Policy:
    Guaranteed replacement if lost or damaged.
    📋 Manual Details
    Coverage
    Manual Type:
    Repair Manual / Service Manual / Workshop Manual
    Language:
    English
    Format:
    Downloadable PDF
    Coverage Areas:
    General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete engine overhaul, including cylinder head, piston, connecting rod, crankshaft, valve train, timing components, and sealing.
    Fuel System:
    Fuel injection system, fuel pump, fuel filter, injectors, fuel lines, and associated sensors.
    Lubrication Cooling:
    Oil pump, oil passages, oil filter, oil cooler, radiator, coolant pump, thermostat, and cooling fan.
    Intake Exhaust:
    Airbox, air filter, intake manifold, exhaust manifold, exhaust pipes, and muffler.
    Transmission Drivetrain:
    Transmission assembly (likely CVT in this era for Arctic Cat ATVs), drive belts, primary and secondary clutches, drive shafts, differential, axles, and sprockets.
    Steering Suspension:
    Steering column, tie rods, ball joints, wheel bearings, A-arms, shocks (suspension dampers), and sway bars (if equipped).
    Electrical System:
    Battery, charging system (alternator/stator), ignition system, starter motor, lighting, wiring diagrams, fuses, relays, and control modules.
    Bodywork Chassis:
    Frame, body panels, fenders, racks, seat, and related fasteners.
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements, spark plug checks (if applicable to diesel glow plugs), fluid level checks, chain lubrication and adjustment, tire pressure checks, brake inspections.
    Engine Repair:
    Engine removal and installation, top-end rebuilds, bottom-end rebuilds, timing belt/chain replacement, piston and ring replacement, valve adjustments (if applicable).
    Fuel System Service:
    Injector cleaning and replacement, fuel pump testing, fuel pressure testing, fuel filter replacement.
    Transmission Service:
    Drive belt inspection and replacement, clutch inspection and adjustment, transmission fluid change (if applicable), differential service.
    Electrical Troubleshooting:
    Diagnostic procedures for starting issues, charging problems, lighting malfunctions, and sensor faults using wiring diagrams.
    Suspension Steering Repair:
    Shock absorber replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement, steering linkage adjustment.
    Brake System Service:
    Brake pad replacement, brake caliper service, brake fluid bleeding, brake line inspection.
    Technical Depth
    Diagnostic Procedures:
    Includes advanced troubleshooting steps for diagnosing complex mechanical and electrical issues.
    Rebuild Specifications:
    Provides detailed torque specifications, clearances, and tolerances for engine and transmission rebuilds.
    Wiring Diagrams:
    Comprehensive electrical wiring diagrams for accurate diagnosis and repair of the electrical system.
    📊 Manual Specifications
    File Details
    File Format:
    PDF
    Print Quality:
    High resolution, suitable for printing individual pages as needed.
    Binding Type:
    Digital Download (no physical binding)
    Paper Type:
    N/A (Digital)
    Searchability:
    Likely text-searchable PDF for quick information retrieval.
    Accessibility:
    Instant download post-payment, no additional software required beyond a PDF reader.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Family:
    Diesel (Specific engine model not provided in product info, but Arctic Cat often used Kubota or similar engines in their diesel ATVs).
    Displacement:
    Likely in the 650-700cc range, common for utility diesel ATVs. Specific displacement requires consulting the vehicle's VIN or official Arctic Cat documentation.
    Horsepower:
    Typically in the 15-25 HP range for this class of diesel ATV, prioritizing torque and durability over high horsepower.
    Torque:
    Emphasis on low-end torque for towing and off-road capability. Specific figures unavailable without official specs.
    Performance
    Cooling System:
    Liquid-cooled with radiator and fan.
    Ignition System:
    Glow plug system for cold starts, CDI (Capacitor Discharge Ignition) if spark ignition is also present (unlikely for a pure diesel).
    Fuel System
    Injection Type:
    Indirect or Direct Injection, common for diesel engines. Specific type (e.g., rotary, inline, common rail) would be detailed in the manual.
    Fuel Type:
    Diesel Fuel
    Fuel Delivery:
    Mechanical or electronic fuel pump, fuel filter(s).
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic Continuously Variable Transmission (CVT) with high/low range and reverse. This is a standard feature for utility ATVs of this era.
    Optional
    Gear Ratios:
    Variable ratios via CVT. Specific engagement and disengagement speeds for primary/secondary clutches would be detailed in the manual.
    Features
    Drive System:
    Selectable 2WD/4WD with front differential lock.
    Drive Shafts:
    CV-jointed drive shafts for front and rear axles.
    Braking System:
    Engine braking through CVT, hydraulic disc brakes (likely front and rear).
    📐 Dimensions
    Exterior
    Length:
    Typically around 83-86 inches for a full-size utility ATV.
    Width:
    Typically around 48-50 inches for a full-size utility ATV.
    Height:
    Typically around 48-50 inches for a full-size utility ATV.
    Weights
    Dry Weight:
    Likely in the 700-800 lbs range due to the diesel engine and heavy-duty components.
    Ground Clearance:
    Typically 10-12 inches for this class of ATV.
    Towing Capacity:
    Often rated for 1000-1500 lbs, a key benefit of the diesel engine.
    Rack Capacity Front:
    Typically 100-150 lbs.
    Rack Capacity Rear:
    Typically 200-250 lbs.
    🛡️ Safety Features
    Ratings
    Crash Test Data:
    ATVs typically do not undergo standardized crash testing like automobiles. Safety emphasis is on design and rider awareness.
    Active Features
    Braking System:
    Hydraulic disc brakes with levers on handlebars and potentially a foot brake. Engine braking from CVT.
    4Wd System:
    Switchable 2WD/4WD for enhanced traction and control in varied terrain.
    Differential Lock:
    Front differential lock for maximum traction in extreme conditions.
    Passive Features
    Lighting:
    Headlights, taillight, and brake light for visibility.
    Handlebars:
    Ergonomically designed handlebars with handgrips and controls.
    Seat:
    Comfortable and secure seating position.
    💡 Technology Features
    Infotainment
    Display Features:
    Basic digital display for speedometer, odometer, fuel level, 4WD indicator, and potentially engine hour meter. No advanced infotainment system expected.
    Driver Assistance
    Traction Control:
    Limited to selectable 2WD/4WD and front differential lock, not electronic traction control systems found on modern vehicles.
    Connectivity
    Connectivity Options:
    None. This is a utility ATV focused on function over connectivity.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Typically every 100 hours or annually, whichever comes first. Specific interval will be in the manual.
    Air Filter Cleaning:
    Check every 50 hours, clean as needed, replace annually or more frequently in dusty conditions.
    Fuel Filter Replacement:
    Typically annually or every 100-200 hours. Specific interval varies by filter type and operating conditions.
    Transmission Fluid Change:
    Typically annually or every 100 hours for CVTs. Check manual for specifics.
    Fluid Specifications
    Engine Oil Type:
    Diesel-specific engine oil, likely SAE 15W-40 or 10W-30, meeting API CJ-4 or equivalent specification. Manual will specify exact grade and capacity.
    Coolant Type:
    Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
    Brake Fluid Type:
    DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify type and capacity.
    Gear Oil Type:
    Specific gear oil for differentials and transmissions, often SAE 80W-90 or 75W-90. Manual will provide precise specifications.
    Known Issues
    Common Wear Items:
    Drive belts (CVT), suspension bushings, wheel bearings, tie rod ends, and brake pads are common wear items on ATVs of this age and type.
    Diesel Specific Concerns:
    Potential for glow plug issues, fuel injector clogging, or turbocharger (if equipped) problems, depending on the specific engine manufacturer and maintenance history.
    📚 Vehicle History
    Brand Heritage
    Arctic Cat History:
    Arctic Cat has a long history in powersports, originating with snowmobiles and expanding into ATVs and UTVs, known for their utility and off-road capabilities.
    Model Evolution
    Diesel Atv Development:
    Arctic Cat introduced diesel engines into their ATV lineup to cater to users requiring more torque, fuel efficiency, and durability, particularly in commercial or heavy-duty applications. The 700 Diesel was a significant offering in their utility segment.
    Production
    Manufacturing Location:
    Arctic Cat vehicles are typically manufactured in the United States (Minnesota) or sometimes through partnerships with international manufacturers.
    🏆 Awards & Recognition
    Recognitions
    Industry Awards:
    Specific awards for the 2011 Arctic Cat 700 Diesel ATV are not widely documented. Its reputation is built on its utility and diesel power.
    Ratings
    Consumer Reviews:
    Generally well-regarded for its torque, fuel economy, and work capability, though often noted for a firm ride and specific diesel engine characteristics.
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