🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring Models

Year:

2011

Segment:

Cruiser / Touring

Vehicle Codes:

FLHT, FLHTC, FLHTCU, FLHTK, FLHX, FLTRU, FLTRX

👋 Introduction

Segment Dominance:

Harley-Davidson Touring models are premium, long-distance motorcycles known for comfort, style, and iconic V-twin performance.

Key Competitors:

Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour, BMW R 1200 RT, Yamaha Star Venture

Manual Value Proposition:

Provides essential technical information for owners and independent mechanics to maintain and repair their 2011 Harley-Davidson Touring motorcycles, ensuring optimal performance and longevity.

Brand Philosophy:

Reflects Harley-Davidson's commitment to a rider-centric experience, emphasizing robust engineering and customizable performance.

Intended Users:

Harley-Davidson owners, independent motorcycle repair shops, hobbyist mechanics

📋 Manual Details

Models Covered:

All Harley-Davidson Touring models

Page Count:

Approximately 800-1200 pages (typical for a comprehensive workshop manual of this era)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine Systems:

Twin Cam 103 (1690cc) engine, fuel injection, ignition, lubrication, cooling, exhaust

Transmission Drivetrain:

6-speed Cruise Drive transmission, primary drive, final drive, clutch

Chassis Suspension:

Frame, front fork (including Showa Dual Bending Valve - SDBV for some models), rear suspension (air suspension systems), swingarm

Braking System:

Front and rear hydraulic disc brakes, ABS (Anti-lock Braking System) components and diagnostics

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, ignition system, fuel injection system, security system (H-D Smart Security System), audio system, auxiliary electrical components, CAN bus communication

Bodywork Fittings:

Fairings, saddlebags, tour-pak, fuel tank, fenders, seats, handlebars, controls, mirrors, windshields

Maintenance Procedures:

Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, battery maintenance, tire pressure checks, lubrication schedules

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs) for EFI, ABS, and other electronic systems, diagnostic connector information

Repair Procedures:

Engine disassembly and reassembly, transmission overhaul, suspension repair, brake system repair, electrical component replacement, bodywork repair, wiring harness repair

Special Tool Procedures:

Guidance on the use of specialized Harley-Davidson tools for specific repair and maintenance tasks

Diagnostic Capability:

Advanced diagnostics for fuel injection (EFI), ignition, ABS, and CAN bus systems; interpretation of diagnostic trouble codes (DTCs)

Rebuild Level:

Comprehensive instructions for full engine, transmission, and major component rebuilds

Wiring Diagrams:

Detailed electrical wiring diagrams for all model variations and options

Torque Specifications:

Precise torque specifications for all fasteners and critical components

Troubleshooting Flowcharts:

Systematic troubleshooting flowcharts for common issues and malfunctions

📊 Manual Specifications

File Type:

Digital (PDF)

Searchability:

Searchable text content for quick access to information

Resolution:

High-resolution scans suitable for digital viewing and printing

Binding:

N/A (Digital)

Paper:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 103™ V-Twin

Displacement:

1690 cc (103 cu. in.)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.6:1

Torque:

Approx. 105 ft-lbs @ 3500 RPM (varies slightly by model/tuning)

Horsepower:

Approx. 75-85 HP (estimated, factory figures often not published directly)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, minimum 91 octane

Ignition System:

High-performance, breakerless electronic ignition with solid-state rotor, two ignition coils

Oil Type:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 or equivalent

Oil Capacity:

4.0 US qt. (3.8 L) with filter change

🔧 Transmission

Transmission Type:

6-Speed Cruise Drive®

Transmission Options:

N/A (Standard on all 2011 Touring models)

Clutch Type:

Clutch: Wet, multi-plate, hydraulic actuation

Gear Ratios:

Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.841, 5th: 3.216, 6th: 2.790

Final Drive:

Belt, 32/66 ratio

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or SAE 50 API GL-1 gear lubricant)

Transmission Oil Capacity:

1 US qt. (0.95 L)

📐 Dimensions

Length:

Approx. 98.1 in. (2492 mm) (varies by model)

Wheelbase:

Approx. 63.5 in. (1613 mm) (varies by model)

Dry Weight:

Approx. 780-820 lbs. (354-372 kg) (varies by model)

Gvwr:

1360 lbs. (617 kg)

Payload Capacity:

Approx. 500-550 lbs. (227-249 kg)

Saddlebag Capacity:

Approx. 2.24 cu ft (63.4 L)

Tour Pak Capacity:

Approx. 2.4 cu ft (68 L) (where applicable)

🛡️ Safety Features

Safety Certifications:

Meets applicable regulatory standards for motorcycle safety.

ABS:

Standard or optional depending on model (e.g., FLHTK, FLTRU, FLTRX often include it).

Linked Brakes:

Not typically present on 2011 models; standard ABS is independent.

Lighting:

Halogen headlight, LED taillight and brake light, turn signals.

Security:

Harley-Davidson Smart Security System (standard or optional) with immobilizer

💡 Technology Features

Audio System:

Harley-Davidson Advanced Audio System with AM/FM/WB radio, CB, intercom, and optional SiriusXM™ Satellite Radio. CD player or MP3 input depending on specific model variant.

Display:

Multi-function display with trip information, gear indicator, diagnostic codes, and audio controls.

Cruise Control:

Electronic Cruise Control (standard on most 2011 Touring models).

Can Bus System:

Controller Area Network (CAN) bus for integrated electronic communication between modules.

🔧 Maintenance

First Service:

1,000 miles (1,600 km): Oil and filter change, primary chain adjustment, chassis lubrication, check tire pressure, inspect brake pads, check clutch and throttle cables.

Subsequent Service:

Every 5,000 miles (8,000 km): Oil and filter change, chassis lubrication, inspect brake pads and lines, inspect drive belt, check tire pressure. Every 10,000 miles (16,000 km): Inspect spark plugs, check fuel lines, inspect steering head bearings, check all control cables.

Major Service Intervals:

Refer to manual for specific component overhaul intervals (e.g., valve adjustments if applicable, though Twin Cam is generally hydraulic lifters).

Engine Oil:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 or SAE 20W-50 motorcycle oil meeting Harley-Davidson performance specification.

Brake Fluid:

DOT 4 hydraulic fluid (for ABS models, use manufacturer-specified fluid)

Primary Chain Lubricant:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant

Common Wear Items:

Wheel bearings, brake pads, clutch plates, spark plugs, battery.

Electrical Concerns:

Intermittent electrical connections, issues with fuel pump relays or ignition coils can occur with age.

Engine Performance Notes:

Carbon buildup on valves in higher mileage engines, potential for oil leaks from primary or crankcase seals.

Oil Filter Example:

Harley-Davidson OEM Part Number: 63731-09 (or equivalent aftermarket)

Air Filter Example:

Harley-Davidson OEM Part Number: 29000003 (for models equipped with the ventilated air cleaner assembly)

📚 Vehicle History

Founding:

Founded in 1903 in Milwaukee, Wisconsin, Harley-Davidson is one of America's oldest motorcycle manufacturers.

Touring Lineage:

The Touring line has evolved from early large displacement touring motorcycles, becoming synonymous with American open-road cruising. Models like the Electra Glide have a long and storied history.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999, with the 103 cubic inch variant becoming a mainstay for Touring models in the late 2000s and early 2010s.

Manufacturing Location:

Primarily assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

2011 Context:

The 2011 model year saw refinement of the Twin Cam 103, increased standard features on certain models (like ABS and cruise control), and continued focus on rider comfort and luggage capacity.

🏆 Awards & Recognition

Motorcycle Reviews:

Consistently praised in motorcycle publications for its comfort, touring capability, and iconic V-twin rumble.

Customer Satisfaction:

Harley-Davidson Touring models typically receive high customer satisfaction ratings for long-distance comfort and owner loyalty.

Emission Standards:

Meets EPA and CARB emission standards for the respective market.