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Husqvarna TE511 2011 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Vehicle Type: Dual-Sport Motorcycle Codes Engine Code Indicator: TE511 Introduction Market Position Segment: Competition Enduro / Dual-Sport Target Audience: Enthusiast riders,...
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| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | TE511 |
| Year: | 2011 |
| Vehicle Type: | Dual-Sport Motorcycle |
| Codes | |
| Engine Code Indicator: | TE511 |
| Introduction | |
| Market Position | |
| Segment: | Competition Enduro / Dual-Sport |
| Target Audience: | Enthusiast riders, off-road adventurers, and technicians requiring in-depth repair information |
| Competitive Analysis | |
| Key Competitors: | KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z series (off-road focused), and other European dual-sport models |
| Key Features | |
| Vehicle Differentiation: | Lightweight chassis, powerful engine, sophisticated suspension, and road-legal enduro capability |
| Manual Value Proposition: | Provides comprehensive, factory-authorized information for all maintenance, repair, and diagnostic tasks, enabling users to perform work independently and efficiently. |
| Manual Details | |
| Coverage Areas | |
| Market Coverage: | Global (specific regional variations may exist) |
| Language: | English |
| Document Type: | Workshop Service Repair Manual |
| Page Count | |
| Estimated Pages: | Hundreds (exact count not specified, but described as 'COMPLETE official full factory service repair manual') |
| Format | |
| Delivery Method: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine disassembly, assembly, diagnostics, tuning, and component repair |
| Fuel System: | Fuel injection system, fuel pump, injectors, fuel tank, fuel lines, and related components |
| Ignition System: | Ignition coil, spark plug, CDI unit, wiring, and troubleshooting |
| Cooling System: | Radiator, cooling fan, water pump, coolant, hoses, and thermostat |
| Exhaust System: | Muffler, exhaust pipes, catalytic converter (if applicable), and mounting hardware |
| Transmission: | Clutch assembly, gearbox, shift mechanism, internal components, and lubrication |
| Drivetrain: | Chain, sprockets, drive hub, and related components |
| Suspension Front: | Telescopic fork, damping adjustments, seal replacement, and fork leg service |
| Suspension Rear: | Monoshock absorber, linkage system, spring preload, damping adjustments, and bearing service |
| Brakes Front: | Brake caliper, master cylinder, brake pads, brake discs, brake lines, and bleeding procedures |
| Brakes Rear: | Brake caliper, master cylinder, brake pads, brake discs, brake lines, and bleeding procedures |
| Wheels Tires: | Wheel bearings, spoke tension, tire mounting and balancing, and tube/tubeless setup |
| Electrical System: | Wiring diagrams, battery, alternator, starter motor, lighting, switches, and sensors |
| Chassis Frame: | Frame inspection, alignment, and related structural components |
| Bodywork Panels: | Fairings, seat, fuel tank cover, fenders, and trim piece removal and installation |
| Controls: | Handlebars, levers, throttle, cables, and footpegs |
| Lubrication Maintenance: | Lubrication points, oil change procedures, filter replacement, and greasing |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain adjustments, brake checks, tire pressure, and general inspections |
| Troubleshooting: | Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides |
| Component Repair: | Detailed step-by-step instructions for repairing individual components |
| Reassembly: | Torque specifications for all fasteners, proper assembly sequences |
| Part Replacement: | Guidance on replacing worn or damaged parts |
| Special Tool Usage: | Identification and usage of specialized tools required for certain procedures |
| Technical Depth | |
| Diagnostic Capabilities: | Advanced diagnostics, including electrical system tracing and sensor testing |
| Rebuild Procedures: | Comprehensive procedures for complete engine and gearbox rebuilds |
| Calibration Adjustment: | Procedures for calibrating throttle position sensors, fuel injection mapping (if applicable), and suspension settings |
| Electrical Schematics: | Detailed wiring diagrams for all electrical components |
| Manual Specifications | |
| File Format | |
| Format Type: | |
| Searchability: | Likely text-searchable (standard for factory PDF manuals) |
| Print Quality | |
| Printability: | Printable by the user (hundreds of pages mentioned) |
| Binding Type | |
| Binding Style: | N/A (Digital Download - binding not applicable until printed) |
| Paper Type | |
| Paper Recommendation: | N/A (Digital Download - paper type is user dependent) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, Single-cylinder |
| Displacement: | 477.5 cc (29.1 cubic inches) |
| Bore X Stroke: | 97 mm x 64.1 mm |
| Valvetrain: | DOHC, 4 valves per cylinder |
| Cooling System: | Liquid-cooled |
| Performance | |
| Horsepower Estimated: | ~50 hp (peak, approximate) |
| Torque Estimated: | ~45 Nm (peak, approximate) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Fuel Type: | Unleaded gasoline (min. 91 octane recommended) |
| Lubrication | |
| Oil Type: | Fully synthetic motorcycle oil, SAE 10W-40 or 10W-50 (refer to manual for exact specification and API rating) |
| Oil Capacity With Filter: | ~1.2 Liters (refer to manual for exact capacity) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed manual |
| Clutch Type: | Wet multi-plate |
| Features | |
| Gear Ratios: | Specific gear ratios detailed in the manual |
| Final Drive: | Chain drive |
| Transmission Oil Type: | Refer to manual for specific transmission oil viscosity and type (often shared with engine oil, but not always) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2210 mm (87 in) |
| Width: | Approx. 820 mm (32.3 in) |
| Height: | Approx. 1265 mm (49.8 in) |
| Weights | |
| Dry Weight: | ~127 kg (280 lbs) (approximate, without fluids) |
| Curb Weight: | Refer to manual for exact weight with all fluids |
| Fuel Tank Capacity: | 8.5 Liters (2.25 US gal) |
| Safety Features | |
| Ratings | |
| Safety Certifications: | DOT (for street-legal components), EPA, CARB (depending on market) |
| Active Features | |
| Braking System: | Hydraulic disc brakes front and rear |
| Lighting: | Headlight, taillight, brake light, turn signals (street-legal configuration) |
| Passive Features | |
| Frame Construction: | Chromoly steel perimeter frame |
| Ergonomics: | Designed for off-road control and rider comfort |
| Technology Features | |
| Infotainment | |
| Dashboard: | Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights. |
| Driver Assistance | |
| ABS: | Not standard on this model. |
| Connectivity | |
| Diagnostic Ports: | Likely includes a diagnostic connector for ECU access and fault code reading (detailed in manual). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 3000 km or 6 months (typical, refer to manual for exact intervals and conditions) |
| Air Filter Cleaning: | Every 10-15 hours of riding or as needed in dusty conditions (refer to manual) |
| Spark Plug Replacement: | Refer to manual for recommended intervals (e.g., 6,000-10,000 km) |
| Chain And Sprockets Inspection: | Regularly, adjust tension as needed. Replacement based on wear. |
| Fluid Specifications | |
| Coolant Type: | Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mixture ratio) |
| Brake Fluid Type: | DOT 4 (refer to manual for exact specification) |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, fork seals, chain and sprockets, air filter |
| Potential Trouble Spots: | EFI system sensitivity to fuel quality, potential for heat build-up in heavy traffic (typical for performance single-cylinders), suspension maintenance requirements. |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road racing heritage. |
| Model Evolution | |
| Te Series: | The TE series represents Husqvarna's commitment to performance-oriented enduro motorcycles, blending off-road prowess with street legality. |
| 2011 Model Updates: | Specific updates for the 2011 model would be detailed in the manual, often including refinements to engine mapping, suspension settings, or minor component revisions. |
| Production | |
| Manufacturing Location: | Likely Italy (during the period under BMW ownership) |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | Specific industry awards for the 2011 TE511 are not widely publicized, but Husqvarna motorcycles are generally well-regarded in their performance categories. |
| Ratings | |
| Owner Reviews: | Owners often praise the strong performance, agile handling, and robust build quality for off-road use. Common points of discussion include suspension setup and the need for diligent maintenance. |