KIA SOUL (AM) 2011 G 1.6 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Model Code: AM Year: 2011 Engine Designation: 1.6 G DOHC 👋 Introduction Market Position Vehicle Segment: Subcompact Crossover SUV (Sport Utility Vehicle)...

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Type: Car

Vendor:

Sku: 216482

Tags: 2011 Car Cars Kia Misc SOUL (AM)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Year:

Engine Designation:

1.6 G DOHC

👋 Introduction

Market Position

Vehicle Segment:

Subcompact Crossover SUV (Sport Utility Vehicle)

Target Audience:

Urban dwellers, young professionals, small families seeking a practical and stylish compact vehicle.

Competitive Analysis

Key Competitors 2011:

Nissan Cube, Scion xB, Honda Element (though the Element was phasing out), Mini Countryman.

Key Features

Unique Styling:

Distinctive boxy and upright silhouette, wide range of vibrant color options.

Interior Versatility:

Surprisingly spacious interior for its class, configurable seating (60/40 split rear seats), ample cargo space.

Value Proposition:

Offered a good balance of features, practicality, and affordability compared to competitors.

Manual Purpose

Diagnostic And Repair Focus:

To provide authorized repair procedures, diagnostic information, and specifications for the 1.6L DOHC engine and related systems of the Kia Soul (AM).

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

Digital (likely PDF, as per industry standard for this type of product)

Intended User:

Professional Mechanics and DIY Enthusiasts

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, engine block, timing system, lubrication system, cooling system.

Engine Management:

Fuel injection system (GDI/MPI dependent), ignition system, emissions control system, engine control unit (ECU) diagnostics and component testing.

Transmission Manual:

Manual transmission overhaul, clutch system, gear shifting mechanisms.

Transmission Automatic:

Automatic transmission overhaul (if applicable to this engine variant), torque converter, valve body, internal components, transmission control unit (TCU) diagnostics.

Drivetrain:

Front-wheel drive system, axles, driveshafts, differential.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, anti-roll bars.

Steering:

Steering rack, power steering system (hydraulic/electric), steering column.

Brakes:

Front and rear brake system components, calipers, rotors, pads, brake lines, ABS system, parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, horns, power windows, mirrors, seats.

Body And Chassis:

Body panel removal/installation, door mechanisms, interior trim, underbody components, structural elements.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, controls.

Safety Systems:

Airbag system (SRS), seat belts, diagnostic procedures for safety components.

Procedures Included

Scheduled Maintenance:

Detailed procedures for oil changes, filter replacements, fluid flushes, tune-ups, inspections.

Troubleshooting:

Diagnostic charts, symptom-to-cause identification, wiring diagrams for electrical fault finding.

Repair And Rebuild:

Step-by-step instructions for component removal, repair, and reassembly, including torque specifications and clearances.

Diagnostic Procedures:

OBD-II diagnostics, specific sensor testing, actuator testing, using diagnostic scan tools.

Specification Data:

Torque specifications, fluid capacities, electrical specifications, engine timings, wear limits.

Technical Depth

Depth Level:

Comprehensive (includes detailed diagnostics, repair, and overhaul of all major vehicle systems).

Diagnostic Capability:

Advanced (covers electronic diagnostics, sensor testing, and system troubleshooting).

Repair Scope:

Full rebuilds and major component replacement.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable (enabling quick information retrieval).

Printability:

Printable (allows users to print specific sections or the entire manual).

Image Quality:

High-resolution diagrams and photographs.

Binding Type

Physical Manual Binding:

N/A (Digital Format)

Paper Type

Physical Manual Paper:

N/A (Digital Format)

Page Count

Estimated Page Count:

Approximately 1500-2500 pages (typical for a complete official service manual).

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4FC (Gamma engine family)

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshafts), 16 valves.

Displacement:

1.6 Liters (1591 cc)

Bore X Stroke:

77.0 mm x 85.4 mm (approximate)

Compression Ratio:

10.5:1 (typical for this engine)

Performance

Horsepower:

124 hp @ 6300 rpm (approximate, may vary slightly by market)

Torque:

115 lb-ft @ 4850 rpm (approximate, may vary slightly by market)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Emission Control:

Catalytic converter, O2 sensors, evaporative emission control system (EVAP).

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission

Optional

Transmission Type Opt:

4-speed Automatic Transmission

Features

Drive Type:

Front-Wheel Drive (FWD)

Clutch Type:

Single Dry Plate Clutch (for manual transmission)

📐 Dimensions

Exterior

Length:

4095 mm (161.2 inches)

Width:

1765 mm (69.5 inches)

Height:

1600 mm (63.0 inches)

Wheelbase:

2550 mm (100.4 inches)

Ground Clearance:

155 mm (6.1 inches) (approximate)

Interior

Passenger Volume:

Approx. 2.5 cubic meters (90 cu ft)

Cargo

Cargo Volume Behind Rear Seats:

Approx. 564 Liters (19.9 cu ft)

Cargo Volume With Rear Seats Folded:

Approx. 1302 Liters (46.0 cu ft)

Weights

Curb Weight:

Approx. 1230-1270 kg (2712-2800 lbs) (depending on transmission and equipment)

Gross Vehicle Weight Rating:

N/A (Specific GVWR not commonly advertised in base specs, consult manual for precise figure)

Towing Capacity:

Not Recommended (Typical for this vehicle class)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

4 Stars (for driver and passenger) for the 2011 model.

IIHS Side Crash Test Rating:

Good (Top Safety Pick for 2011 models without side airbags, Good for models with side airbags)

Active Features

Braking System:

Front ventilated discs, rear solid discs.

Standard Anti-lock Braking System (ABS)

Optional Electronic Stability Control (ESC) - availability varied by trim level and market.

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Standard front airbags, optional front side-impact airbags and side curtain airbags (availability varied by trim).

Seat Belts:

Three-point seat belts with pretensioners and load limiters for front seats; three-point seat belts for rear seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Higher trims offered SiriusXM Satellite Radio and a more advanced sound system.

Connectivity Options:

USB port and Bluetooth hands-free connectivity became more common in this model year, depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims.

Rear Parking Sensors:

Optional on some trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes.

Air Filter Replacement:

Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles depending on driving environment).

Engine Coolant Flush:

Replace coolant every 60,000 miles or 4 years, whichever comes first.

Spark Plug Replacement:

Replace spark plugs (iridium type) at 105,000 miles (168,000 km).

Transmission Fluid Change Manual:

Inspect annually. Replace if necessary based on driving conditions (typically not scheduled for replacement unless issues arise).

Transmission Fluid Change Automatic:

Replace every 60,000 miles or 4 years under normal conditions. Severe conditions may require replacement every 30,000 miles or 2 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN or higher, ILSAC GF-5 compliant.

Engine Oil Capacity:

4.0 US quarts (3.8 Liters) with filter change.

Coolant Type:

Ethylene Glycol based, OAT (Organic Acid Technology) type, meeting specification MS 591-08 (typically an orange or pink coolant).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Refer to manual for specific type, often a proprietary fluid or ATF Dexron III (confirm with manual).

Manual Transmission Fluid Type:

GL-4, SAE 75W-85 synthetic gear oil (confirm exact specification).

Automatic Transmission Fluid Type:

SP-III (or equivalent compatible fluid, refer to manual for specific part number and specification).

Known Issues

Engine Oil Consumption:

Some owners have reported slightly higher than average oil consumption, making regular checks crucial. Refer to the manual for potential causes and checks.

Engine Knocking Or Pinging:

Can occur with low-octane fuel or carbon buildup. Manual provides diagnostic steps for detonation.

Suspension Noise:

Worn bushings or ball joints can lead to clunking or rattling sounds over bumps. Manual details inspection and replacement procedures.

HVAC Blower Motor Issues:

Occasional failures of the blower motor or resistor. Manual covers diagnostics and replacement.

📚 Vehicle History

Brand Heritage

Kia Motors Corp:

Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles, known for its affordable and increasingly stylish vehicles.

Model Evolution

Soul First Generation Launch:

The first generation Kia Soul (AM) was unveiled in 2008 and arrived in North America for the 2009 model year. The 2011 model represents a mid-cycle refresh or minor update for this generation.

Second Generation Transition:

The second generation Soul (PS) was introduced for the 2014 model year, featuring a significant redesign and updated powertrains.

Production

Manufacturing Plant:

Gwangmyeong, South Korea (Kia Motors Plant)

Production Period Am Generation:

2008 - 2013

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick 2011:

The Kia Soul received an IIHS Top Safety Pick award for 2011, indicating good performance in crash tests.

Kbb Best Resale Value:

While not specific to the 2011 model year, the Kia Soul line has generally been recognized for strong resale value.