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Mitsubishi Outlander 2011 Workshop Repair & Service Manual (MUT-III) [580MB Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2011 Generation: Second Generation (CW/ZJ/ZK) Codes Chassis Codes: CW5W, CW6W 👋 Introduction Market Position Positioning: The 2011 Mitsubishi Outlander is a...
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Mitsubishi Outlander 2011 Workshop Repair & Service Manual (MUT-III) [580MB Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Year:
2011
Generation:
Second Generation (CW/ZJ/ZK)
Codes
Chassis Codes:
CW5W, CW6W
👋 Introduction
Market Position
Positioning:
The 2011 Mitsubishi Outlander is a compact SUV known for its versatility and availability in both front-wheel drive and all-wheel drive configurations, often appealing to families and individuals seeking a practical vehicle.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, and Subaru Forester in its segment.
Key Features
Features:
Offered spacious seating, available third-row seating (on some trims), a comfortable ride, and the option of Mitsubishi's S-AWC (Super All-Wheel Control) system for enhanced traction and handling.
📋 Manual Details
Coverage Areas
Applicable Models:
All global models of the 2011 Mitsubishi Outlander
Page Count
Estimated Page Count:
Over 2000 (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, reassembly, diagnostics, troubleshooting, internal components, timing belt/chain, cylinder head, block, pistons, crankshaft, camshafts.
Fuel System:
Fuel injection system (EFI), fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP).
Ignition System:
Ignition coils, spark plugs, ignition timing, ECU control.
Cooling System:
Radiator, coolant pump, thermostat, cooling fans, coolant flow, hoses, pressure cap.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.
Transmission Automatic:
ATF type and capacity, torque converter, gear shift mechanism, valve body, electronic control unit (TCU), transmission fluid cooler.
Transmission Manual:
Clutch operation, gearbox disassembly/reassembly, gear ratios, shift linkage, MTF type and capacity.
Drivetrain:
Front and rear differential, drive shafts, CV joints, propeller shaft (AWD models), transfer case (AWD models).
Suspension Front:
MacPherson strut, control arms, ball joints, stabilizer bar, springs, shock absorbers, alignment specifications.
Suspension Rear:
Multi-link suspension, control arms, trailing arms, coil springs, shock absorbers, alignment specifications.
Steering System:
Power steering system (hydraulic/electric), steering column, steering rack, tie rod ends, steering angle sensor.
Brakes Front:
Ventilated disc brakes, brake calipers, brake pads, brake rotors, ABS components, EBD.
Brakes Rear:
Disc brakes, brake calipers, brake pads, brake rotors, ABS components, EBD.
Electrical System Battery:
Battery specifications, testing, charging, terminals.
Electrical System Charging:
Alternator testing, charging circuit diagnostics.
Electrical System Starting:
Starter motor testing, starter circuit diagnostics.
Electrical System Lighting:
Headlights, taillights, interior lights, bulb specifications, wiring.
Electrical System Instruments:
Instrument cluster, gauges, warning lights, diagnostic indicators.
Bodywork Exterior:
Body panel removal/installation, doors, hood, tailgate, bumpers, glass, trim.
Bodywork Interior:
Dashboard, seats, upholstery, door panels, headliner, interior trim.
HVAC System:
Air conditioning, heating, ventilation, blower motor, condenser, evaporator, refrigerant, climate control unit.
Safety Systems Srs:
Airbag system operation, sensor locations, SRS module, seat belt pre-tensioners, diagnostic procedures.
Powertrain Control:
Engine Control Unit (ECU), Transmission Control Unit (TCU), diagnostic trouble codes (DTCs), sensor inputs/outputs, actuators.
Infotainment Audio:
Radio, CD player, speakers, amplifier, antenna system.
Comfort Features:
Power windows, power locks, remote keyless entry, cruise control, power seats, sunroof operation.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs.
Tune Up:
Ignition timing adjustments, idle speed control, fuel system cleaning, emissions control system checks.
Engine Repair:
Head gasket replacement, piston ring replacement, valve adjustments, engine rebuilds.
Transmission Repair:
Automatic transmission overhaul, manual transmission clutch replacement, seal replacement.
Brake Repair:
Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS system diagnostics.
Suspension Repair:
Shock absorber and strut replacement, ball joint and tie rod end replacement, wheel bearing replacement.
Steering Repair:
Power steering pump replacement, steering rack replacement, steering fluid flush.
Electrical Troubleshooting:
Wiring diagrams, circuit testing, component diagnosis, fault finding using diagnostic tools.
Body And Interior Repair:
Panel replacement, door mechanism repair, interior trim fitting, glass replacement.
HVAC Repair:
AC system recharging, component replacement (compressor, condenser), heater core replacement.
Diagnostic Procedures:
OBD-II diagnostics, reading and clearing DTCs, live data stream analysis, guided troubleshooting flows.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures.
Detail Level:
Factory-level detail with step-by-step instructions, torque specifications, special tool requirements, and troubleshooting charts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Yes, designed for printing individual sections or the entire manual.
Binding Type
Binding:
Digital download (PDF format).
Paper Type
Paper Type:
N/A (digital format), but content quality suggests high-resolution images suitable for clear printing on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L 4-cylinder (4B12) and 3.0L V6 (6B31) engines.
Performance 2.4L
Horsepower 2.4L:
Approximately 168-170 hp
Torque 2.4L:
Approximately 166-168 lb-ft
Performance 3.0L
Horsepower 3.0L:
Approximately 220-222 hp
Torque 3.0L:
Approximately 200-202 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Type:
Unleaded gasoline
Timing System
Timing Mechanism 2.4L:
Timing Chain (4B12 engine)
Timing Mechanism 3.0L:
Timing Belt (6B31 engine - requires regular replacement)
🔧 Transmission
Standard Transmission
Type 2.4L:
Continuously Variable Transmission (CVT) or 6-speed manual (less common in some markets)
Type 3.0L:
6-speed automatic (Sportronic)
Optional Transmission
Optional Type:
All-Wheel Drive (AWD) with S-AWC system available on many trims.
Features
Cv T Features:
In-line gear ratio changes for optimal engine performance and fuel economy, with manual mode simulation via paddle shifters on some trims.
📐 Dimensions
Exterior Length
Length:
Approximately 180.1 inches
Exterior Width
Width:
Approximately 71.3 inches
Exterior Height
Height:
Approximately 66.1 inches
Wheelbase
Wheelbase:
Approximately 105.1 inches
Cargo Volume
Cargo Capacity Behind 2Nd Row:
Approximately 48.8 cubic feet
Cargo Capacity Behind 3Rd Row:
Approximately 15.0 cubic feet (if equipped with 3rd row)
Weights
Curb Weight Min:
Approximately 3,461 lbs (2.4L FWD)
Curb Weight Max:
Approximately 4,000 lbs (3.0L AWD)
🛡️ Safety Features
Ratings Nhtsa
NHTSA Overall Rating:
4 out of 5 stars (for models tested)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Active Stability Control (ASC), Hill Start Assist (on some models).
Passive Features
Passive Safety:
Front airbags, front side-impact airbags, side curtain airbags (for front and second-row occupants), active head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Standard audio system with AM/FM/CD, optional Rockford Fosgate premium audio system, optional navigation system, Bluetooth connectivity (on some trims).
Driver Assistance
Driver Assistance Features:
Cruise control, optional rearview camera, keyless entry and ignition (on higher trims).
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, USB port for media playback (on select trims).
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, depending on driving conditions and oil type used (check manual for specific recommendations).
Service Intervals Filters
Air Filter Replacement:
Recommended every 30,000 miles or as needed based on inspection.
Cabin Filter Replacement:
Recommended every 15,000 to 30,000 miles or annually.
Service Intervals Spark Plugs
Spark Plug Replacement 2.4L:
Iridium-tipped spark plugs typically last around 100,000 miles (check manual for specific type and interval).
Spark Plug Replacement 3.0L:
Iridium-tipped spark plugs typically last around 100,000 miles (check manual for specific type and interval).
Service Intervals Timing Belt V6
Timing Belt Replacement 3.0L:
Recommended every 70,000 to 105,000 miles or 7-10 years, due to it being a belt-driven system. This is a critical maintenance item.
Fluid Specifications
Engine Oil Specification 2.4L:
SAE 0W-20 synthetic recommended (check manual for exact specification and capacity).
Engine Oil Specification 3.0L:
SAE 5W-30 synthetic recommended (check manual for exact specification and capacity).
Transmission Fluid Type Cv:
CVT Fluid J1 (Mitsubishi genuine recommended) - critical to use the correct fluid.
Transmission Fluid Type Auto:
DIA Queen ATF-SP III or equivalent for the 6-speed automatic (check manual for specific type and capacity).
Coolant Specification:
Mitsubishi Super Long Life Coolant (or equivalent pink ethylene glycol-based coolant) with a 50/50 mix with deionized water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CV axles, front suspension components (ball joints, control arm bushings), brake pads and rotors due to SUV usage.
Cv T Concerns:
While generally reliable, proper maintenance and fluid changes are critical for CVT longevity. Some units may exhibit wear over time.
V6 Engine Timing Belt:
The 6B31 V6 engine uses a timing belt, which requires scheduled replacement. Failure to replace it can lead to severe engine damage.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, known for its rugged vehicles, advancements in 4WD technology (like Pajero/Montero), and performance-oriented models (like Lancer Evolution).
Model Evolution
Outlander Evolution:
The 2011 Outlander belongs to the second generation, which was significantly redesigned from the first. This generation introduced more car-like styling, improved interior quality, and the advanced S-AWC system in higher trims. It was available with a 4-cylinder or a V6 engine, offering a broader appeal than its predecessor.
Production
Production Location:
Primarily manufactured in Japan (Mizushima Plant).
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2011 model year are not prominently recalled, the Outlander line has generally been recognized for its value, practicality, and available AWD systems in reviews and comparisons within the compact SUV segment.
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