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2011 Yamaha WR250F Service And Repair Manual

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The 2011 WR250F is a high-performance off-road motorcycle renowned for its agility, potent engine, and advanced suspension. Derived from a successful motocross lineage, this enduro model is engineered for demanding...
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Type: Motorcycle
Vendor:
Sku: 128497
2011 Yamaha WR250F Service And Repair Manual
The 2011 WR250F is a high-performance off-road motorcycle renowned for its agility, potent engine, and advanced suspension. Derived from a successful motocross lineage, this enduro model is engineered for demanding terrain and competitive riding. Its liquid-cooled, 250cc, 4-stroke engine, equipped with Electronic Fuel Injection (EFI), delivers robust power and precise throttle response. The chassis features an aluminum semi-double cradle frame and is complemented by high-quality KYB SSS front forks and a KYB rear shock absorber, providing exceptional handling and compliance over varied off-road conditions. The WR250F represents a commitment to delivering durable and capable off-road machinery. This comprehensive service and repair manual is designed to be the definitive guide for maintaining and repairing your 2011 WR250F. It covers a wide array of essential information, including detailed procedures for routine maintenance, troubleshooting common issues, and complete engine and chassis overhauls. Within its pages, you will find step-by-step instructions, hundreds of photos, and clear diagrams for all major systems, such as the engine mechanicals, fuel injection, electrical system, transmission, suspension, brakes, and bodywork. This manual is an indispensable resource for do-it-yourself enthusiasts and professional mechanics alike, ensuring the optimal performance and longevity of your WR250F.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250F
Year:
2011
Model Code:
(A)
Codes
Engine Family:
P701 (likely based on Yamaha engine designations)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Purpose:
Inexpensive way to keep the vehicle working properly, comprehensive source for repair and service information
Competitive Analysis
Advantage:
Highly detailed with complete instructions and illustrations, instant download delivery
Key Features
Uniqueness:
The only service repair workshop manual you will ever need
Content Detail:
Hundreds of photos and illustrations guiding through each service and repair procedure with ease
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Wiring Schematics, Diagrams
Page Count
Estimated Page Count:
Detailed (specific number not provided, but described as comprehensive with hundreds of photos and illustrations)
Manual Type
Type:
Service and Repair Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly and reassembly, cylinder head, piston, crankshaft, lubrication, cooling system
Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, fuel lines
Ignition System:
CDI, spark plug, ignition coils
Electrical System:
Wiring schematics, lighting, charging system, battery, starting system, sensors, ECU
Transmission:
Clutch operation, gearbox disassembly and assembly, shifting mechanism
Chassis Suspension:
Front forks (KYB SSS), rear shock absorber (KYB), linkage system, swingarm, steering system
Brakes:
Front and rear brake systems, calipers, master cylinders, lines, fluid replacement, bleeding procedures
Wheels Tires:
Wheel bearing maintenance, tire replacement, rim specifications
Exhaust System:
Muffler, header pipe, emissions control (if applicable)
Bodywork:
Plastic panels, seat, fuel tank removal and installation
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement
Diagnostic Procedures:
Troubleshooting common problems, error code interpretation (if applicable), electrical system testing
Repair Procedures:
Complete step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components
Component Rebuilds:
Engine rebuilds, carburetor/fuel injection system overhauls, suspension component rebuilds
Wiring Diagrams:
Detailed electrical system schematics for accurate troubleshooting and repair
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and chassis overhauls)
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (fully indexed for easy navigation)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (instant download)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all Windows and Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, etc.)
Requirements
Software:
Adobe PDF Reader
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve
Displacement:
250 cc
Bore X Stroke:
77.0 mm x 53.6 mm (typical for this generation)
Compression Ratio:
13.1:1 (typical for this generation)
Performance
Horsepower:
Estimated 30-35 HP (exact figure varies, not explicitly stated in product info)
Torque:
Not specified in product info
Fuel System
System:
Fuel Injection (EFI)
Throttle Body Size:
50mm Keihin (typical for this generation)
Lubrication System
Type:
Wet Sump (with separate oil reservoir for clutch)
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Constant-mesh, 5-speed
Features
Clutch:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2,180 mm (85.8 in) (typical for model)
Width:
815 mm (32.1 in) (typical for model)
Height:
1,270 mm (50.0 in) (typical for model)
Weights
Wet Weight:
Approx. 115 kg (253.5 lbs) (typical for model, actual may vary)
Fuel Capacity:
7.2 L (1.9 US gal) (typical for model)
Chassis
Frame Type:
Aluminum, semi-double cradle
Wheels
Front Wheel Size:
21M/C x 1.60
Rear Wheel Size:
18M/C x 2.15
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Off-road Motorcycle - not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Headlight, taillight, brake light
💡 Technology Features
Infotainment
System:
N/A (Sport/Off-road Motorcycle - no infotainment features)
Driver Assistance
Features:
N/A (Sport/Off-road Motorcycle - no driver assistance features)
Engine Management
System:
Electronic Fuel Injection (EFI) with ECU control for optimal air-fuel ratio, ignition timing, and emissions.
Sensors:
Includes sensors for throttle position, engine coolant temperature, manifold absolute pressure, etc.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-20 hours of riding (or as per manual recommendations based on usage)
Air Filter Cleaning:
Every 5-10 hours of riding (or more frequently in dusty conditions)
Spark Plug Inspection:
Every 20-40 hours of riding
Valve Clearance Check:
Every 40-60 hours of riding (critical for performance and longevity)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG or higher, JASO MA)
Engine Oil Capacity:
Approx. 1.1 L (1.2 US qt) with filter change (refer to manual for exact figure)
Coolant Type:
Permanent antifreeze (ethylene glycol based) with deionized water (50/50 mix)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Engine Management:
Occasional EFI mapping adjustments might be needed for optimal performance across different altitudes/conditions. Some owners report heat management concerns in very demanding conditions, though typically well-managed.
Suspension Maintenance:
Regular service of KYB SSS forks and rear shock is crucial for maintaining performance, especially after hard off-road use.
Clutch Wear:
Clutch plates may require replacement based on riding style and hours, particularly in stop-and-go or aggressive off-road conditions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Ltd.
Specialty:
Renowned for performance motorcycles, particularly in off-road and racing applications
Model Evolution
Wr Series Origin:
The WR250F is Yamaha's competitive off-road enduro model, derived from their motocross lineage (YZ250F)
2011 Updates:
The 2011 model saw chassis refinements and potential minor engine tuning updates from previous years, often focusing on improved handling and power delivery for enduro competition. Specific major overhauls in 2011 were not as significant as the introduction of the fuel-injected 450cc WR450F around this period.
Production
Production Start Year:
2001 (for the WR250F lineage)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha's WR-F series is consistently recognized for its performance, durability, and handling in the competitive off-road and enduro segments.
Ratings
Performance Reviews:
Often praised for its potent engine, advanced suspension (KYB SSS), and agile chassis by off-road publications.
Certifications
Emissions:
Meets relevant emissions standards for its model year and intended market.
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