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Introduction
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Market Position
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Market Segment:
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Performance dual-sport motorcycle, blending on-road agility with off-road capabilities.
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Target Audience:
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Riders seeking a versatile and spirited machine for commuting, touring, and light off-road excursions.
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Competitive Analysis
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Key Competitors:
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BMW F800GS, Ducati Hypermotard, KTM 950/990 Adventure (at the time of release).
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Key Features
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Engine Basis:
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Based on the BMW F800 parallel-twin engine platform, showcasing Husqvarna's strategic partnership.
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Suspension Design:
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High-quality, adjustable upside-down front forks and a sophisticated rear monoshock for superior ride control.
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Braking Performance:
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Radial-mount Brembo brakes for strong and progressive stopping power.
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Styling:
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Aggressive, minimalist styling characteristic of Husqvarna's off-road heritage.
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Manual Coverage
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Systems Covered
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Engine Overhaul:
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Complete disassembly, inspection, repair, and reassembly of the engine.
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Fuel System Service:
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Fuel injection system, fuel pump, injectors, fuel lines, and fuel tank maintenance.
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Cooling System Maintenance:
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Radiator, coolant hoses, water pump, thermostat, and coolant specifications.
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Exhaust System Repair:
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Exhaust pipes, catalytic converter (if applicable), mufflers, and mounting hardware.
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Transmission Service:
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Gearbox inspection, clutch service, shift mechanism, and lubrication.
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Chassis And Frame:
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Frame inspection, alignment, and related component mounting.
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Suspension Service:
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Front forks (USD), rear shock absorber, linkage systems, springs, and damping adjustments.
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Braking System Overhaul:
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Front and rear brake calipers, master cylinders, brake lines, rotors, and brake fluid specifications.
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Wheel And Tire Maintenance:
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Wheel bearing replacement, tire pressure, and wheel specifications.
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Electrical System Diagnostics:
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Wiring diagrams, battery, charging system, ignition system, lighting, and ECU.
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Bodywork And Fairings:
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Removal, installation, and repair of body panels, seat, and fuel tank.
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Diagnostic Troubleshooting:
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Common problems, fault codes (if applicable), and systematic diagnostic procedures.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, chain adjustment, and general inspection.
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Engine Rebuild:
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Detailed steps for engine disassembly, component measurement, and reassembly.
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Suspension Fork Service:
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Oil changes, seal replacement, and spring replacement for the front upside-down forks.
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Clutch Adjustment And Replacement:
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Procedure for adjusting clutch lever play and replacing clutch plates.
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Brake System Bleeding:
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Steps for bleeding the hydraulic brake system.
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Electrical Component Testing:
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Testing ignition coils, sensors, and lighting circuits.
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Wheel Bearing Replacement:
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Proper method for replacing front and rear wheel bearings.
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Troubleshooting Guides:
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Step-by-step diagnostic procedures for common and uncommon issues.
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Technical Depth
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Depth Of Coverage:
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Extremely high, covering complete rebuilds, advanced diagnostics, and detailed specifications, consistent with an OEM workshop manual.
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Diagnostic Capabilities:
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Detailed troubleshooting trees, component testing procedures, and wiring diagrams for electrical systems.
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Torque Specifications:
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All critical fasteners torqued to OEM specifications, essential for safe and correct assembly.
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Dimensional Data:
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Clearances, tolerances, and critical measurements for engine and chassis components.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 km or 6,000 miles. Manual will confirm exact intervals and oil type.
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Valve Clearance Check:
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Typically around 20,000 km or 12,000 miles. Manual provides precise intervals and procedures.
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Chain Maintenance:
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Regular cleaning, lubrication, and tension adjustment as per manual recommendations (e.g., every 1000 km).
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Fluid Specifications
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Engine Oil Type:
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Likely a 10W-40 or 15W-50 semi-synthetic or fully synthetic motorcycle-specific oil. Manual will specify API and JASO ratings.
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Engine Oil Capacity:
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Approx. 3.0 liters without filter change, 3.5 liters with filter change. Manual will confirm exact capacity.
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Coolant Type:
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Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will specify brand/type.
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Brake Fluid Type:
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DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify exact DOT rating.
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Fork Oil Type:
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Typically a 5W or 10W fork oil. Manual will specify viscosity and capacity per fork leg.
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Known Issues
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Common Wear Items:
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Clutch plates, brake pads, chain and sprockets, wheel bearings, and fork seals are typical wear items.
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Electrical Gremlins:
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Some owners reported minor electrical issues, often related to connections. The manual's wiring diagrams are crucial for diagnosis.
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Fueling Precision:
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Early models or specific batches might have had minor ECU mapping nuances; the manual can help understand system operation.
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Vehicle History
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Brand Heritage
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Brand Origin:
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Swedish, with a long history in off-road and motocross racing since 1903.
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Brand Philosophy:
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Focus on performance, innovation, and distinctive Italian design after acquisition by Cagiva Group and later by BMW Motorrad.
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Model Evolution
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Predecessor:
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Built upon the spirit and some engineering from BMW's GS line, specifically the F800 platform, but with Husqvarna's unique styling and tuning.
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Introduction Year:
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2011 (as a concept) / 2012 (production).
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Development Context:
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Development heavily influenced by BMW Motorrad's acquisition of Husqvarna Motorcycles in 2007, sharing core engine components.
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Production
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Manufacturing Location:
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Varese, Italy (under BMW Motorrad ownership).
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Production Run:
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Limited production run for the 2012-2013 model years, making it a somewhat niche offering.
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