The Polaris Sportsman Touring 850 HO is a premium dual-seat all-terrain vehicle designed for both utility and recreational touring, produced for the 2012 and 2013 model years. This fifth-generation Sportsman platform is powered by a robust 850cc ProStar engine, delivering approximately 77 horsepower and strong torque for excellent pulling power, complemented by electronic fuel injection and liquid cooling. Key features enhancing its capability and comfort include Electronic Power Steering (EPS), Independent Rear Suspension (IRS) for a smoother ride, and an On-Demand All-Wheel Drive system for superior traction. With a substantial towing capacity of 1500 lbs and ample rack space, this ATV is engineered for demanding tasks and extended adventures, reflecting a reputation for innovation and performance in the powersports industry.
This comprehensive factory service repair manual provides complete guidance for the maintenance, troubleshooting, diagnostics, and repair of the Polaris Sportsman Touring 850 HO. It covers all essential systems, including the engine, transmission, chassis, electrical components, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork, offering detailed step-by-step procedures, wiring diagrams, and fault diagnosis. The manual is designed to assist owners, mechanics, and technicians in preserving the vehicle's optimal performance and longevity, detailing specific maintenance intervals, fluid specifications, and common areas requiring attention. Its extensive technical depth ensures that users can confidently perform everything from fundamental upkeep to advanced repair tasks.
Model:
Sportsman Touring 850 HO
Vehicle Type:
ATV (All-Terrain Vehicle)
Segment:
Utility/Recreational Touring ATV
Generation:
Fifth Generation Sportsman (850 platform)
Market Position:
Premium dual-seat touring ATV known for its powerful engine and comfort for extended rides. Competes with other premium utility/touring ATVs from brands like Can-Am (Outlander Max) and Yamaha (Grizzly).
Competitive Analysis:
The Sportsman 850 HO excels with its robust 850cc engine, independent rear suspension (IRS) for comfort, and Polaris's proprietary Lock & Ride accessory system. This manual provides the essential technical data to maintain and repair this capable machine, ensuring its performance and longevity against competitors.
Key Features:
Powerful ProStar 850 engine, Electronic Power Steering (EPS), Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD), comfortable dual seating for touring.
Coverage Areas:
Complete factory service and repair for all systems including engine, transmission, chassis, electrical, suspension, brakes, fuel, cooling, lubrication, steering, and bodywork. Covers all styles and configurations for the specified model years.
Page Count:
Hundreds of pages (specific count not provided, but described as 'complete official full factory service repair manual')
Manual Type:
Factory Service Repair Manual
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Procedures Included:
Maintenance, troubleshooting, diagnostics, repair, rebuilding, refurbishment, restoration, step-by-step repair procedures, wiring diagram tracing, engine fault symptom diagnosis, part testing, engine management system analysis, common fixes, pre-emptive maintenance tips.
Technical Depth:
Comprehensive, covering fundamental maintenance to advanced diagnostic and repair procedures. Equivalent to knowledge held by factory-trained technicians. Includes detailed illustrations, diagrams, photos, troubleshooting guides, and substeps for critical information.
Print Quality:
High resolution, printable pages (entire manual or individual pages).
Binding Type:
Digital Download (printable)
Paper Type:
Not Applicable (Digital PDF)
Primary Engine:
Polaris ProStar 850, 8-Valve SOHC, Twin-Cylinder, 4-Stroke
Displacement:
850cc (849cc)
Horsepower:
Approx. 77 HP (for 2013 model)
Torque:
Specific torque figures often proprietary but high for class, contributing to excellent pulling power.
Fuel System:
Electronic Fuel Injection (EFI)
Cooling System:
Liquid Cooled
Lubrication System:
Wet Sump (details on oil capacity and type in manual)
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Gear Selection:
High, Low, Neutral, Reverse, Park
Transmission Fluid Type:
Refer to manual for specific Polaris AGL (Advanced Gear Lube) or equivalent specifications and capacities.
Wheelbase:
Approx. 57 inches (144.8 cm)
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 50 inches (127 cm)
Dry Weight:
Approx. 690-700 lbs (313-317 kg)
Ground Clearance:
Approx. 11.25 inches (28.6 cm)
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Safety Ratings:
ATVs are not rated by NHTSA in the same manner as cars. User must adhere to safe operating practices as outlined in the manual. Emphasis on proper protective gear and understanding terrain.
Active Features:
Electronic Power Steering (EPS) for reduced steering effort and fatigue, On-Demand AWD for traction, engine braking for downhill control.
Passive Features:
Integrated headlights and taillights, heavy-duty chassis, sealed storage compartments, handguards.
Infotainment Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, gear indicator). No advanced infotainment system typical of modern vehicles.
Driver Assistance:
Electronic Power Steering (EPS) is the primary driver assistance feature, enhancing control and reducing fatigue.
Connectivity Features:
No integrated Bluetooth or smartphone connectivity. Charging ports (12V accessory outlets) may be present for accessories.
Lighting Technology:
Halogen headlights, LED taillights/brake lights.
Service Intervals:
The manual will detail specific intervals for oil changes, filter replacements, spark plugs, valve adjustments, belt inspection, and other routine maintenance items. Typical intervals include: Engine oil & filter every 100 hours or annually, spark plugs every 500 hours, check drive belt tension periodically.
Engine Oil Type:
Refer to manual for specific Polaris PS-4 5W-50 or equivalent synthetic oil. Capacity approx. 2.3 quarts (2.2 liters).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Capacity approx. 1.7 quarts (1.6 liters).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues:
While generally reliable, common areas for potential wear or issues (detailed diagnosis in manual) can include drive belt longevity under heavy use, suspension bushings, and electrical connections due to environmental exposure.
Oil Filter Part Number:
Likely Polaris P/N 2540086 or equivalent.
Air Filter Part Number:
Likely Polaris P/N 7080596 or equivalent for the specific engine configuration.
Brand Heritage:
Polaris Industries is a long-standing American manufacturer known for its pioneering work in snowmobiles and expanding into ATVs, UTVs, and motorcycles. They have a reputation for innovation and performance in the powersports industry.
Model Evolution:
The Sportsman 850 HO is part of Polaris's flagship Sportsman line, which has continuously evolved with larger displacement engines, improved suspension, and advanced features like EPS and fuel injection. The 'HO' designation signifies higher output.
Production Years Covered:
2012, 2013
Manufacturing Location:
Primarily manufactured by Polaris in the USA.
Recognitions:
Polaris Sportsman models consistently receive positive reviews from powersports publications for their capability, comfort, and technology in their respective classes. Specific awards for the 2012-2013 850 HO may vary but generally reflect strong market reception.
