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Ford F250 2012-2015 Service & Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Ford Model: F-250 Super Duty Generation: Fourth Generation (GMT900) Model Years Covered: 2012, 2013, 2014, 2015 Codes Platform: P2 ๐ Introduction Market Position Segment: Heavy-Duty...
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๐ท๏ธ Basic Information
Identification
Make:
Ford
Model:
F-250 Super Duty
Generation:
Fourth Generation (GMT900)
Model Years Covered:
2012, 2013, 2014, 2015
Codes
Platform:
P2
๐ Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Purpose:
Designed for heavy-duty towing, hauling, and commercial applications
Competitive Analysis
Key Competitors:
Ram 2500, Chevrolet Silverado 2500HD, GMC Sierra 2500HD
Key Features
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information for F-250 owners and independent repair shops, saving time and money on diagnostics and repairs.
Vehicle Strengths:
Robust construction, powerful engine options, high towing and payload capacity, durable chassis
๐ Manual Details
Coverage Areas
Coverage Continents:
North America, Europe, Asia, South America, Australia
Trim Levels Covered:
XL, XLT, Lariat, King Ranch, Platinum, Limited
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system, intake and exhaust manifolds
Engine Control:
Fuel injection, ignition system, emissions control, engine diagnostics, Powertrain Control Module (PCM) operation
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic controls, electronic controls, transmission fluid, seals, clutches, bands
Transmission Manual:
Gear sets, clutch, synchronizers, shift mechanism, transmission fluid, seals
Drivetrain:
Driveshafts, U-joints, differentials, axle shafts, wheel hubs, four-wheel-drive system (transfer case, front axle engagement)
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, steering knuckles, sway bars, bushings
Steering:
Steering column, steering gear (power steering pump, rack and pinion or steering box), tie rods, power steering fluid
Brakes:
Brake pedal, master cylinder, brake booster, ABS control module, hydraulic lines, brake calipers, rotors, pads, parking brake
Electrical System Charging:
Alternator, battery, starter motor, wiring harnesses, charging circuit diagnostics
Electrical System Lighting:
Headlights, taillights, interior lights, turn signals, fog lights, bulb specifications
Body And Frame:
Frame construction, body panels, doors, hood, tailgate, bumpers, body mounting, corrosion protection
HVAC:
Air conditioning system, heater core, blower motor, controls, refrigerant, system servicing
Interior Trim:
Dashboard, door panels, seats, headliner, carpet, interior components removal and installation
Infotainment:
Radio, navigation system, speakers, SYNC system, display units, antenna
Driver Assistance:
Cruise control, trailer brake controller, rearview camera, parking assist sensors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, battery maintenance
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation, wiring diagrams for diagnosis
Engine Repair:
Engine overhaul, component replacement (e.g., water pump, starter, alternator), timing belt/chain replacement
Transmission Repair:
Transmission removal and installation, internal component replacement, clutch replacement, torque converter replacement
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder replacement, master cylinder replacement, bleeding brake system, ABS component replacement
Suspension And Steering Repair:
Component replacement (shocks, struts, ball joints, tie rods), steering gear service, power steering system repair
Electrical Component Replacement:
Sensor replacement, module programming, switch replacement, lighting component replacement
Body And Trim Repair:
Panel replacement, bumper repair/replacement, door mechanism servicing, interior trim panel removal/installation
HVAC System Service:
Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser), heater core replacement
Wiring Diagrams:
Complete electrical system wiring diagrams for all major systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Diagnostic Tools:
Information on diagnostic connectors (OBD-II), scan tool usage, and troubleshooting based on diagnostic trouble codes (DTCs)
Special Tools:
Identification and usage of specialized tools required for specific procedures
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content
Print Quality
Printability:
Printable (single pages or full manual)
Image Resolution:
High-resolution for clear visibility of photos and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Name 1:
6.2L SOHC V8 Triton
Displacement 1:
6.2 liters (379 cu. in.)
Horsepower 1:
385 hp @ 5500 rpm
Torque 1:
405 lb-ft @ 4500 rpm
Fuel System 1:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Optional Engine
Engine Name 2:
6.7L Power Stroke V8 Turbo Diesel
Displacement 2:
6.7 liters (409 cu. in.)
Horsepower 2:
390-400 hp @ 2800 rpm (depending on model year)
Torque 2:
735-800 lb-ft @ 1600 rpm (depending on model year)
Fuel System 2:
High-Pressure Common Rail (HPCR) Direct Injection, Turbocharged with Intercooler
Engine Management
Engine Management System:
Ford Electronic Engine Control (EEC)
Emission Control:
Catalytic converter, Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) for 6.7L, Selective Catalytic Reduction (SCR) with DEF injection for later models in this range.
๐ง Transmission
Standard
Transmission Type 1:
6-Speed SelectShift Automatic (TorqShift 6R140)
Optional
Transmission Type 2:
6-Speed Manual Transmission
Features
Tow Haul Mode:
Included on automatic transmissions to optimize engine and transmission performance for towing and hauling
Fluid Specifications
Automatic Transmission Fluid:
Mercon LV (refer to manual for exact capacity and change intervals)
Manual Transmission Fluid:
Refer to manual for specific fluid type and capacity (often GL-4 or GL-5 gear oil)
๐ Dimensions
Exterior
Wheelbase Options:
142-inch, 158-inch, 172-inch, 176-inch (depending on cab and bed configuration)
Bed Length Options:
6.75 ft (Standard Bed), 8.0 ft (Long Bed)
Weights
Gvwr:
Over 8,500 lbs (Varies by configuration and axle ratio)
Curb Weight:
Approx. 6,500 - 7,500 lbs (Varies by configuration)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Safety:
4-Star (Varies by specific test year and configuration)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Electronic Stability Control (ESC) with Roll Stability Control (RSC)
Trailer Sway Control:
Standard Trailer Sway Control
Passive Features
Airbags:
Front airbags, front side-impact airbags, available Safety Canopyยฎ side-curtain airbags
Seatbelts:
Three-point height-adjustable front seat belts, rear seat belts
๐ก Technology Features
Infotainment
Infotainment System:
Available SYNCยฎ infotainment system (versions 2.5, 3.0 depending on model year), touchscreens, navigation, satellite radio, Bluetooth connectivity
Driver Assistance
Driver Assistance Features:
Available rearview camera, rear parking assist sensors, integrated trailer brake controller
Connectivity
Connectivity Features:
USB ports, auxiliary audio input, available Wi-Fi hotspot (on some later models)
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months for gasoline; 5,000 miles or 6 months for diesel (refer to manual for specific conditions and oil type)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (more frequently in dusty conditions)
Fuel Filter Diesel:
Refer to manual for specific interval (typically around 15,000-30,000 miles depending on fuel quality and operating conditions)
Transmission Fluid Change:
Every 30,000-50,000 miles for heavy towing/hauling; 100,000 miles for normal use (refer to manual for specific conditions and fluid type)
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-20, API SN certified (refer to manual for exact capacity and type)
Engine Oil Diesel:
SAE 10W-30 or 15W-40, API CJ-4 certified (refer to manual for exact capacity and type)
Coolant:
Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1 spec), 50/50 mix with distilled water
Brake Fluid:
DOT 3
Known Issues
Diesel Egr Cooler:
Early models of the 6.7L Power Stroke can experience EGR cooler failures. The manual will detail inspection and replacement procedures.
Turbocharger Issues:
Potential for turbocharger issues on both engines, particularly with heavy use. Manual provides diagnostic steps.
Suspension Wear:
Due to heavy-duty nature, components like ball joints and bushings can wear over time, especially with towing. Manual covers inspection and replacement.
๐ Vehicle History
Brand Heritage
Ford Trucks:
Ford has a long and storied history in the truck market, dating back to the Model TT in 1917. The F-Series has been the best-selling truck in America for decades.
Model Evolution
F Series Super Duty:
The Super Duty line was introduced in 1999 to differentiate heavy-duty trucks (F-250, F-350, F-450) from the lighter-duty F-150.
Production
Manufacturing Locations:
Kentucky Truck Plant (Louisville, Kentucky), Avon Lake Assembly Plant (Avon Lake, Ohio - chassis assembly)
๐ Awards & Recognition
Recognitions
Heavy Duty Truck Awards:
Ford Super Duty models have consistently received accolades from automotive media for their capability and durability, often named 'Truck of the Year' by various publications.