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HD DYNA Low RIDER FXDL 2012-2016 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Low Rider Model Code: FXDL Production Years Covered: 2012, 2013, 2014, 2015, 2016 Codes Vehicle Platform: Dyna 👋 Introduction Market Position Motorcycle...
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Type: Motorcycle
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Sku: 435031
HD DYNA Low RIDER FXDL 2012-2016 Workshop Service Repair ManualHD DYNA Low RIDER FXDL 2012-2016 Workshop Service Repair ManualHD DYNA Low RIDER FXDL 2012-2016 Workshop Service Repair ManualHD DYNA Low RIDER FXDL 2012-2016 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Low Rider
Model Code:
FXDL
Production Years Covered:
2012, 2013, 2014, 2015, 2016
Codes
Vehicle Platform:
Dyna
👋 Introduction
Market Position
Motorcycle Segment:
Cruiser, classic motorcycle styling
Competitive Analysis
Key Competitors Era:
Other cruisers from Japanese manufacturers (e.g., Yamaha Bolt, Indian Scout) and American marques during the same period.
Key Features
Styling:
Iconic Harley-Davidson styling, low seat height, forward controls, distinctive fuel tank shape.
Riding Experience:
Emphasis on comfortable cruising, relaxed riding posture.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Comprehensive Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, diagnosis, timing, valve adjustments, piston/ring replacement, cylinder head service, crankcase service
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, fuel lines, fuel filter replacement
Ignition System:
Ignition coils, spark plugs, ignition module, crank position sensor, troubleshooting ignition faults
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), exhaust gasket replacement
Transmission:
Clutch system, primary drive, transmission case, gear sets, shift drum, shift forks, mainshaft, countershaft, final drive belt maintenance, clutch service
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, turn signals), wiring diagrams, fuses, relays, diagnostic connectors (e.g., J1850 VCM)
Brakes:
Front and rear brake calipers, master cylinders, brake lines, brake pads, brake discs, bleeding procedures, brake fluid specifications
Suspension:
Front fork (telescopic, possibly with adjustable preload/rebound), rear shock absorbers, swingarm, fork oil replacement, shock absorber service, bearing maintenance
Steering:
Handlebars, steering stem bearings, triple clamps, troubleshooting steering play
Wheels And Tires:
Wheel bearing replacement, tire mounting/balancing, spoke tensioning (if applicable), wheel alignment
Frame And Bodywork:
Frame inspection, body panel removal/installation, seat, fenders, fuel tank removal/installation, fairings (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, drive belt inspection/tensioning, chain adjustment (if applicable), lubrication points
Troubleshooting:
Diagnostic procedures for common malfunctions, electrical system fault finding, engine performance issues, braking system problems
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Fault code retrieval and interpretation (where applicable via diagnostic port), electrical circuit testing
Overhaul:
Detailed instructions for complete engine and transmission overhauls
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Clarity:
High-resolution images and diagrams for clear visualization
Detail Level:
Detailed diagrams, schematics, and exploded views
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Evolution (Big Twin)
Displacement:
103 cubic inches (approx. 1690cc)
Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1 (typical for 103)
Valve Train:
OHV, 2 valves per cylinder
Performance
Horsepower:
Estimated 70-80 HP (varies with tuning)
Torque:
Approx. 90-100 lb-ft @ 3000-3500 RPM (varies with tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 (fully synthetic) or equivalent SAE 20W-50 motorcycle oil meeting HD-MS-01.3 specification
Engine Oil Capacity:
4.0 US quarts (3.8 Liters) with filter change
🔧 Transmission
Standard
Type:
6-speed Cruise Drive Transmission
Gear Ratios:
1st: 9.312, 2nd: 6.650, 3rd: 4.943, 4th: 4.315, 5th: 3.779, 6th: 3.224
Features
Primary Drive:
Plated chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ transmission lubricant or equivalent SAE 85W-140 gear oil meeting HD-8825-A specification
Transmission Oil Capacity:
2.8 US quarts (2.6 Liters)
Clutch
Type:
Wet, multi-plate
📐 Dimensions
Exterior
Length:
91.5 in. (2324 mm)
Width:
35.5 in. (901 mm)
Height:
48.3 in. (1227 mm)
Wheelbase:
64.2 in. (1631 mm)
Seat Height Laden:
26.7 in. (678 mm)
Ground Clearance:
4.7 in. (119 mm)
Weights
Dry Weight:
636 lbs (288 kg)
Gross Vehicle Weight Rating:
Not specified, but typically around 1000-1100 lbs for this class
Cargo
Fuel Capacity:
5.0 US gallons (18.9 Liters)
🛡️ Safety Features
Ratings
Safety Certification:
DOT, EPA, CARB compliant where applicable
Active Features
Braking System:
Hydraulic disc brakes front and rear, dual-piston calipers
Lighting:
Halogen headlight, LED taillight and brake light, amber front/rear turn signals
Passive Features
Frame Construction:
Mild steel, tubular frame
💡 Technology Features
Infotainment
Audio System:
Optional audio system integration, often handlebar-mounted controls for basic functions.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models/trims within this range.
Connectivity
Diagnostic Port:
J1850 VCM diagnostic connector for service and data retrieval.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 3 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months
Drive Belt Inspection:
Every 5,000 miles (8,000 km), adjust tension as needed.
Spark Plug Replacement:
Recommended every 10,000-15,000 miles (16,000-24,000 km)
Brake Fluid Flush:
Recommended every 2 years or as per manufacturer's schedule
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific Harley-Davidson P/N if available)
Fork Oil Type:
Harley-Davidson Formula Fork Oil Light (or equivalent SAE 5W)
Fork Oil Capacity:
Approx. 11.5-12.0 US fl oz (340-355 ml) per fork leg (verify in manual)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, drive belt, brake pads.
Potential Electrical:
Voltage regulator/rectifier failures, wiring harness chafing in certain areas.
Engine Vibration:
While characteristic, excessive vibration may indicate internal issues or worn mounts.
Suspension Performance:
Stock suspension can be considered basic; upgrades are common for improved handling.
📚 Vehicle History
Brand Heritage
Founder:
William S. Harley, Arthur Davidson, Walter Davidson, William A. Davidson
Founding Year:
1903
Model Evolution
Dyna Platform Introduction:
Introduced in 1991, known for its rubber-mounted engine, offering a smoother ride than earlier rigid-mount frames.
Low Rider Concept:
Low seat height, forward controls, and swept-back handlebars for a relaxed cruiser stance, a concept originating in the late 1970s.
Production
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin, and York, Pennsylvania)
Engine Updates Era:
Transitioned to Twin Cam 96 and later Twin Cam 103 engines in the Dyna platform, offering increased displacement and power.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently recognized for its classic styling and comfortable riding position within the cruiser segment.
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