2012 Honda Insight Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Insight Year: 2012 Codes Chassis Code: ZE2 (Hybrid) 👋 Introduction Market Position Segment: Compact Hybrid Sedan Target Audience: Environmentally conscious consumers, budget-minded drivers...

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Type: Car

Vendor:

Sku: 203323

Tags: 2012 Car Cars Featured Honda Insight

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Description

🏷️ Basic Information

Identification

Make:

Honda

Model:

Insight

Year:

Codes

Chassis Code:

ZE2 (Hybrid)

👋 Introduction

Market Position

Segment:

Compact Hybrid Sedan

Target Audience:

Environmentally conscious consumers, budget-minded drivers seeking fuel efficiency.

Competitive Analysis

Key Competitors:

Toyota Prius, Ford Fusion Hybrid

Key Features

Design Philosophy:

Aerodynamic, eco-friendly, efficient.

Hybrid Technology:

Honda's Integrated Motor Assist (IMA) system for improved fuel economy and reduced emissions.

Manual Value:

Provides direct access to factory-level repair and maintenance data, empowering DIY enthusiasts.

📋 Manual Details

Coverage Areas

Primary Coverage:

2012 Honda Insight (ZE2 Hybrid)

Engine Coverage:

1.3L i-VTEC + IMA Hybrid System

Manual Type

Type:

Official Factory Service and Repair Manual

Licensing:

Officially Licensed

Language

Language:

English

Format

Format:

Online Digital Software

Access Duration:

1 Year

Compatibility:

PC, Laptop, Smartphone, Tablet (Web Browser)

Page Count

Estimated Pages:

Extensive (Full Factory Manual Equivalent)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication, cooling system.

Engine Electrical:

Ignition system, starter motor, charging system, fuel injection system, engine control module (ECM).

Hybrid System:

Integrated Motor Assist (IMA) system, high-voltage battery, electric motor, power control unit (PCU), hybrid system controls.

Transmission:

Continuously Variable Transmission (CVT) - maintenance, repair, torque converter, fluid specifications, electronic controls.

Brakes:

Hydraulic system, ABS, EBD, VSA (Vehicle Stability Assist), brake rotors, pads, calipers, hydraulic lines, parking brake.

Suspension:

Front suspension (MacPherson struts), rear suspension (torsion beam), shock absorbers, springs, control arms, wheel bearings.

Steering:

Electric Power Steering (EPS), steering column, rack and pinion, tie rod ends, power steering fluid (if applicable).

Electrical System:

12V battery, alternator, fuses, relays, lighting (headlights, taillights, interior), power windows, power locks, mirrors.

HVAC:

Air conditioning system, heater, blower motor, climate control unit, refrigerant, system diagnosis.

Body And Interior:

Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, airbags.

Chassis And Frame:

Frame construction, body mounting, chassis components.

Diagnostics:

OBD-II diagnosis, DTC (Diagnostic Trouble Code) lookup, troubleshooting guides, wiring diagrams.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues.

Repair Procedures:

Detailed instructions for component removal, installation, and repair across all systems.

Diagnostic Procedures:

System-specific diagnostic trees, electrical test procedures, component testing.

Component Replacement:

Engine, transmission, hybrid battery, suspension parts, brake components, electrical modules.

Adjustment Procedures:

Wheel alignment, parking brake adjustment, clutch (if applicable).

Technical Depth

Depth:

Comprehensive - from basic maintenance to complex component overhaul and hybrid system diagnostics.

Wiring Diagrams:

Full electrical schematics for all vehicle systems.

Torque Specifications:

Detailed torque values for all fasteners.

Special Tools:

Identification and usage of any special tools required for specific repairs.

📊 Manual Specifications

File Format

Digital Format:

Web-based application

Print Quality

Print Option:

Printable pages available within the online interface.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Configuration:

Inline 4-cylinder

Displacement:

1339 cc (1.3 Liters)

Valve Train:

SOHC i-VTEC (16 valves)

Performance

Combined Horsepower:

90 hp @ 5800 rpm (Gasoline Engine)

Electric Motor Hp:

13 hp (IMA Motor)

Combined Torque:

88 lb-ft @ 4500 rpm (Gasoline Engine)

Electric Motor Torque:

58 lb-ft (IMA Motor)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (PGM-FI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Emission Control:

Catalytic converter, O2 sensors, EGR system.

🔧 Transmission

Standard

Type:

Continuously Variable Transmission (CVT) with Integrated Motor Assist (IMA)

Optional

Transmission Options:

None (CVT standard)

Features

Driving Modes:

ECON mode for enhanced fuel efficiency.

Transmission Fluid Type:

Honda HCF-2 (HMMF)

Transmission Fluid Capacity:

Approx. 3.4 Liters (Consult manual for precise capacity and procedure)

📐 Dimensions

Exterior

Length:

176.6 inches (4486 mm)

Width:

67.3 inches (1710 mm)

Height:

56.0 inches (1422 mm)

Wheelbase:

104.7 inches (2659 mm)

Weights

Curb Weight:

Approx. 2850 lbs (1293 kg)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (for 2012 model year, check specific test results)

IIHS Top Safety Pick:

Yes (Good ratings in front, side, roof strength, head restraints/seats)

Active Features

Vehicle Stability Assist standard

Anti-lock Braking System standard

Electronic Brake-force Distribution standard

Passive Features

Airbags:

Dual-stage front airbags, front side airbags, side curtain airbags.

Seatbelts:

3-point seat belts with pretensioners and load limiters.

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system with auxiliary input. Optional navigation system available.

Driver Assistance

Cruise Control:

Standard cruise control.

Eco Mode:

Engine and transmission management system to optimize fuel economy.

Connectivity

Bluetooth:

Available Bluetooth HandsFreeLink and streaming audio on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months (whichever comes first, with synthetic oil).

Engine Air Filter:

Replace every 15,000 miles (Inspect more frequently).

Cabin Air Filter:

Replace every 15,000 miles (Inspect more frequently).

Brake Fluid Change:

Replace every 3 years or 36,000 miles (whichever comes first).

Transmission Fluid Change:

Inspect at 60,000 miles; replace as needed or at severe service intervals (Consult manual).

Fluid Specifications

Engine Oil Type:

API Certified SAE 0W-20 Synthetic Motor Oil

Engine Oil Capacity:

3.7 US quarts (3.5 Liters) with filter change.

Coolant Type:

Honda Genuine All Season Antifreeze/Coolant Type 2 (Blue)

Coolant Capacity:

Approx. 4.8 US quarts (4.5 Liters) for the gasoline engine.

Known Issues

Hybrid Battery Degradation:

Like all hybrid vehicles, the IMA battery can degrade over time, potentially impacting performance and fuel economy. The manual covers diagnostic procedures.

Cvt Noise:

Some owners report occasional CVT noise, which can be related to fluid condition or internal components. The manual details CVTF inspection and replacement.

Idle Control Valve:

Potential for rough idle or stalling due to a dirty idle air control valve. Manual includes cleaning procedures.

📚 Vehicle History

Brand Heritage

Honda Reputation:

Known for reliability, fuel efficiency, and innovative engineering.

Model Evolution

Insight Generations:

First generation (1999-2006), Second generation (2009-2014), Third generation (2019-2022).

Production

Production Period For 2012 Model:

Part of the second generation, produced from 2009 to 2014.

🏆 Awards & Recognition

Recognitions

Fuel Efficiency Awards:

Recognized for its segment-leading fuel economy by various automotive publications upon release.