KIA RONDO CARENS (UN) 2012 G 2.4 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Carens Internal Chassis Code: UN Model Year: 2012 Engine Variant: 2.4L G 2.4 DOHC 👋 Introduction Market Position Vehicle Segment: Compact MPV...

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Sku: 467369

Tags: 2012 Car CARENS (UN) Cars Kia Misc RONDO

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo Carens

Internal Chassis Code:

Model Year:

Engine Variant:

2.4L G 2.4 DOHC

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle

Target Audience:

Families and individuals seeking versatile, practical, and affordable transportation.

Competitive Analysis

Key Competitors:

Toyota Matrix/Corolla Verso, Mazda5, Ford Focus C-Max (in markets where available).

Key Features

Interior Versatility:

Flexible seating arrangements, ample cargo space, and a raised driving position.

Value Proposition:

Offering a compelling blend of features, practicality, and affordability.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive troubleshooting guides and diagnostic flowcharts for all major systems.

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all vehicle components.

Maintenance Schedules:

Detailed recommended maintenance intervals and procedures for optimal vehicle longevity.

Electrical System:

In-depth coverage of wiring diagrams, electrical component locations, and diagnostic strategies.

Powertrain Components:

Complete coverage of engine, transmission, drivetrain, and exhaust systems.

Chassis And Body:

Detailed information on suspension, steering, brakes, body panels, interior trim, and climate control.

Page Count

Estimated Pages:

Hundreds (exact count not specified but described as 'complete' and 'hundreds of pages')

Manual Type

Type:

Official Factory Service Repair Manual

Purpose:

Repair, maintenance, and diagnostics for authorized service technicians and advanced DIY enthusiasts.

Language

Language:

English

Format

Format:

Printable (suggested by 'print it out in its entirety or just the pages you need!!')

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system.

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECM/PCM diagnostics and programming.

Transmission Automatic:

Automatic transmission overhaul, component identification, control systems, fluid specifications, torque converter.

Brakes:

Hydraulic system, ABS, EBD, brake calipers, rotors, pads, parking brake, bleeding procedures.

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, alignment procedures.

Steering:

Power steering system, steering column, tie rods, steering rack/gearbox, alignment specifications.

Body And Frame:

Body panel removal and installation, frame structure, doors, hood, trunk lid, glass, seals.

HVAC:

Air conditioning system, heater core, blower motor, climate control unit, refrigerant handling.

Interior Systems:

Seats, seat belts, airbags, dashboard, door panels, interior trim, sound system.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid flushes, belt inspections, spark plug replacement, brake servicing.

Engine Overhaul:

Complete engine teardown, inspection, measurement, and reassembly instructions.

Transmission Repair:

Detailed instructions for automatic transmission disassembly, component replacement, and calibration.

Brake System Repair:

Procedures for replacing brake pads, rotors, calipers, master cylinder, and bleeding the brake system.

Suspension And Steering Repair:

Replacement of struts, shocks, ball joints, tie rod ends, and steering rack/gearbox.

Electrical Diagnostics:

Troubleshooting of electrical faults using wiring diagrams and diagnostic tools.

Body Repair:

Guidelines for dent repair, panel replacement, and alignment.

HVAC System Service:

Refrigerant handling, leak detection, component replacement, and performance testing.

Airbag System Service:

Safety precautions and procedures for handling and replacing airbag components.

Technical Depth

Diagnostic Capability:

Advanced diagnostic information including OBD-II codes, sensor data interpretation, and fault tree analysis.

Rebuild Information:

Detailed specifications, tolerances, and procedures for complete engine and transmission rebuilds.

Wiring Diagrams:

Comprehensive, high-resolution electrical schematics for all vehicle systems.

Torque Specifications:

Precise torque values for all critical fasteners across the vehicle.

Special Tools:

Identification and usage instructions for specialized tools required for certain repairs.

📊 Manual Specifications

File Format

Digital Format Detail:

Likely a PDF, optimized for printing specific sections or the entire manual.

Print Quality

Visual Fidelity:

Assumed high quality based on 'official full factory service repair manual', ensuring clarity of diagrams and text.

Binding Type

Physical Manual Binding:

If printed, typically spiral-bound or comb-bound for lay-flat usability in a workshop environment.

Paper Type

Durability:

For printed versions, often on durable, grease-resistant paper suitable for automotive environments.

⚙️ Engine Specifications

Primary Engine

Engine Code:

G 2.4 DOHC (likely Theta II family)

Engine Type:

Inline 4-cylinder, DOHC (Dual Overhead Camshafts)

Displacement:

2.4 Liters (2359 cc)

Performance

Horsepower Est:

~175-182 hp @ 6000 rpm (depending on market and specific tune)

Torque Est:

~169-172 lb-ft @ 4000 rpm (depending on market and specific tune)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating typically 87 minimum)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) with individual ignition coils.

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic Transmission

Optional

Transmission Type Options:

Likely no manual transmission offered for this engine variant in most markets.

Features

Transmission Control:

Electronically controlled with adaptive shift logic.

Fluid Specifications

Automatic Transmission Fluid:

Refer to manual for specific ATF specification (e.g., Kia SPII, SP-III, or SP-IV).

📐 Dimensions

Exterior

Length:

Approx. 4,530 mm (178.3 inches)

Width:

Approx. 1,790 mm (70.5 inches)

Height:

Approx. 1,650 mm (65.0 inches)

Wheelbase:

Approx. 2,700 mm (106.3 inches)

Interior

Seating Capacity:

5-7 passengers (depending on configuration)

Cargo

Cargo Volume Behind 2Nd Row:

Highly variable based on 3rd-row usage; detailed figures in manual.

Weights

Curb Weight Est:

Approx. 1,500 - 1,600 kg (3,300 - 3,500 lbs)

🛡️ Safety Features

Ratings

NHTSA Overall Rating Est:

Likely 4 or 5 stars (check specific market tests; 2012 models often had good ratings).

Active Features

Anti-lock Braking System (ABS) standard.

Electronic Brake-force Distribution (EBD) standard.

Electronic Stability Control (ESC) standard.

Passive Features

Airbags:

Front airbags, front side-impact airbags, curtain airbags (coverage varies by trim).

Seat Belts:

Three-point seat belts with pretensioners and load limiters for front occupants.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional upgrades may include satellite radio, Bluetooth connectivity, and premium sound systems.

Driver Assistance

Camera Options:

Optional rearview camera available on some trims.

Connectivity

Bluetooth:

Available Bluetooth hands-free calling and audio streaming on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 12 months, whichever comes first (refer to manual for specific duty cycles).

Air Filter Replacement:

Recommend inspection every 15,000 miles (24,000 km), replacement as needed or every 30,000 miles (48,000 km).

Spark Plug Replacement:

Likely iridium plugs with a recommended interval of 105,000 miles (168,000 km).

Coolant Flush Interval:

Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.

Fluid Specifications

Engine Oil Type Capacity:

Typically SAE 5W-20 or 5W-30 API SN/SP certified; capacity approx. 4.6 quarts (4.3 liters) with filter. Verify with manual.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation.

Known Issues

Common Complaints General:

Minor electrical gremlins, HVAC blower motor resistor failures, occasional transmission shift quality issues.

Engine Specific Notes:

The 2.4L Theta II engine is generally robust; monitor for oil consumption if it becomes excessive, though less common than some other Kia/Hyundai engines.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation, South Korea.

Model Evolution

First Generation Launch:

The Kia Rondo (Carens nameplate globally) was first introduced in 2002.

Second Generation Launch:

The UN chassis code represents the second generation, launched in 2006.

Facelift Updates:

The 2012 model year likely incorporates updates from a mid-cycle facelift for the second generation.

Production

Manufacturing Locations:

Primarily manufactured in South Korea (Hwaseong Plant).

🏆 Awards & Recognition

Recognitions

Safety Awards:

Often received good safety ratings from IIHS and NHTSA for its class and time. Specific awards would need verification.

Ratings

Consumer Satisfaction:

Generally considered a practical and reliable option, with satisfaction varying based on individual experiences and maintenance.