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ktm 125 200 250 300 EXC 2012 owners Manual

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🏷️ Basic Information Identification Make: KTM Model: EXC Series Year: 2012 Engine Variants Covered: 125 EXC, 200 EXC, 250 EXC, 300 EXC Manual Type: Owner's Manual Codes Product Identifier: KTM...
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Type: Motorcycle
Vendor:
Ktm
Sku: 433047
Tags: 125 125 EXC 200 EXC 2012 250 EXC 300 EXC KTM Motorcycle Motorcycles
ktm 125 200 250 300 EXC 2012 owners Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
EXC Series
Year:
2012
Engine Variants Covered:
125 EXC, 200 EXC, 250 EXC, 300 EXC
Manual Type:
Owner's Manual
Codes
Product Identifier:
KTM 125 200 250 300 EXC 2012 Owner's Manual
👋 Introduction
Market Position
Segment:
High-performance off-road/enduro motorcycles
Competitive Analysis
Competitors:
Husqvarna TE, Beta RR, Sherco SE, Yamaha WR, Honda CRF, Suzuki RM-Z, Kawasaki KX
Key Features
Brand Philosophy:
Ready to Race ethos, lightweight and powerful designs
Target Audience:
Enthusiast off-road riders, enduro competitors, motocross riders seeking road legality
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, Care, Periodic Inspections, Adjustments
Page Count
Pages:
136
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Operation, basic checks, recommended fluids, lubrication
Transmission:
Basic operation, fluid level checks
Chassis:
Suspension operation, basic adjustments, tire pressure
Electrical System:
Basic controls, lighting, fuse identification (typical for owner's manual)
Fuel System:
Fuel type recommendations, operation
Braking System:
Brake fluid level checks, basic operation
Procedures Included
Maintenance:
Routine checks, lubrication points, cleaning recommendations
Inspections:
Periodic inspections for safety and performance
Adjustments:
Basic adjustments (e.g., clutch, throttle cable play)
Troubleshooting:
Basic operational issues, warning lights (typical for owner's manual)
Technical Depth
Depth:
Owner-level maintenance and operation, not in-depth repair
📊 Manual Specifications
File Format
Format:
Printed Book
Print Quality
Quality:
Standard OEM print quality
Binding Type
Binding:
Stapled or perfect bound (typical for owner's manuals)
Paper Type
Paper:
Durable, semi-gloss paper stock
⚙️ Engine Specifications
Primary Engine 125
Type:
2-stroke, single cylinder
Displacement:
125 cc
Primary Engine 200
Type:
2-stroke, single cylinder
Displacement:
193 cc
Primary Engine 250
Type:
2-stroke, single cylinder
Displacement:
249 cc
Primary Engine 300
Type:
2-stroke, single cylinder
Displacement:
293 cc
Performance
Horsepower Range Estimate:
Approx. 35-50 HP (model dependent)
Torque Range Estimate:
Approx. 25-40 Nm (model dependent)
Fuel System
Carburetor:
Keihin PWK 36 (common for this era/model range)
Premix:
Required (1:50 ratio, high-quality 2-stroke oil)
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Features:
Hydraulically operated clutch (Magura)
Features
Clutch Type:
Wet multi-disc clutch
📐 Dimensions
Exterior
Frame Type:
Central double-cradle-type 25CrMo4 steel trellis frame
Seat Height Approx:
970 mm (38.2 in)
Weights
Dry Weight Approx 125:
96 kg (211.6 lbs)
Dry Weight Approx 300:
103 kg (227 lbs)
Fuel Tank Capacity:
9.0 liters (2.38 gal)
🛡️ Safety Features
Ratings
Safety Standards:
Designed for off-road competition use, may not meet all road-legal safety standards without modification/compliance.
Active Features
Brakes Front:
Disc brake with 2-piston brake caliper (Brembo)
Brakes Rear:
Disc brake with 1-piston brake caliper (Brembo)
Passive Features
Handlebar:
Oversized, tapered aluminum handlebar with handguards
Footpegs:
Wide, serrated off-road footpegs
💡 Technology Features
Infotainment
Dashboard:
Digital LCD display with basic instrumentation (speed, RPM, trip meter, clock)
Driver Assistance
Traction Control:
Not typically equipped on this generation of EXC models.
Connectivity
Connectivity Features:
None (standard for this era and model type)
🔧 Maintenance
Service Intervals General
Oil Change Engine:
Refer to manual for specific intervals, typically every 10-15 hours of operation for aggressive use.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, especially in dusty conditions.
Spark Plug Check:
Periodically check and clean/replace as needed based on performance.
Fluid Specifications
Engine Oil:
2-stroke premix oil (e.g., Motorex, Castrol) at 1:50 ratio
Transmission Oil:
SAE 10W/50, API SG, JASO MA (e.g., Motorex Gear Oil)
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Piston, piston rings, clutch plates, chain and sprockets are common wear items due to off-road use.
Carburetor Tuning:
May require re-jetting for significant altitude or temperature changes.
Suspension Service:
Regular fork seal checks and fork oil changes are critical for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
KTM AG is an Austrian motorcycle manufacturer known for its off-road racing prowess.
Model Evolution
Exc Lineage:
The EXC line has a long history of successful enduro and cross-country racing models.
Production
Manufacturing Location:
Austria
🏆 Awards & Recognition
Recognitions
Off Road Performance:
KTM EXC models are consistently praised for their performance in enduro racing and off-road capabilities.
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