The 690 Enduro R, a 2012 model, represents a potent lightweight adventure and dual-sport motorcycle. Built in Austria, this machine is engineered for demanding off-road conditions while offering capable street performance, a hallmark of its heritage. It features a powerful 657.5 cc LC4 single-cylinder, liquid-cooled engine with electronic fuel injection and a dual-spark ignition system, delivering approximately 63 hp and 50 lb-ft of torque. The motorcycle is equipped with a robust chassis, advanced WP Suspension front and rear, and reliable Brembo hydraulic disc brakes. Its design prioritizes rider control and durability, making it a strong contender in its segment for riders seeking versatile performance across varied terrains.
This comprehensive Workshop Repair Service Manual, written in English, provides extensive guidance for all 2012 690 Enduro R models, covering all engines, trims, and transmissions. It details essential maintenance procedures, including scheduled servicing, pre-ride inspections, and fluid specifications for oil, coolant, brake fluid, and fork oil. The manual also offers in-depth repair instructions for major systems such as the powertrain, chassis, and electrical components, along with troubleshooting guides for common issues and diagnostic procedures. With over 300 pages of high-resolution content, this manual is an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of the 690 Enduro R.
Segment:
Lightweight Adventure/Dual-Sport Motorcycle
Competitors:
BMW G 650 GS Sertao, Husqvarna 701 Enduro (later models), Honda CRF250L/CRF450L (though less powerful/capable), Yamaha WR250R
Features:
Powerful single-cylinder engine, advanced WP suspension, lightweight chassis, off-road capability, ABS (switchable on later models), user-friendly EFI.
Models Covered:
All 690 Enduro R models, all engines, all trims, all transmissions
Type:
Workshop Repair Service Manual
Powertrain:
Engine (LC4, single-cylinder, 4-stroke), Fuel System (EFI, KTM's 'Dual Spark' ignition), Exhaust System, Lubrication System
Chassis:
Frame, Swingarm, Suspension (WP Suspension - Forks and Monoshock), Brakes (Brembo - Front and Rear), Wheels, Tires, Steering
Electrical:
Ignition System, Lighting System, Battery, Charging System, Starter Motor, Wiring Harness, ECU, Instrument Cluster
Bodywork:
Fairings, Seat, Fuel Tank, Fenders, Handlebars, Controls
Maintenance:
Scheduled maintenance (oil changes, filter replacements, chain adjustment, valve clearance checks), Pre-ride inspections
Repair:
Engine rebuilds, transmission servicing, suspension overhaul, brake system repairs, electrical component replacement, bodywork repairs
Troubleshooting:
Diagnostic procedures for common faults, electrical system diagnostics, engine performance issues
Depth:
Comprehensive: Covers basic maintenance to full engine and chassis overhauls, including detailed torque specifications and diagnostic flowcharts.
Quality:
High-resolution, printable pages with clear diagrams and text.
Binding:
Not Applicable (PDF Download)
Paper:
Not Applicable (PDF Download)
Engine Type:
LC4, Single-cylinder, 4-stroke
Bore X Stroke:
102 mm x 80 mm
Compression Ratio:
12.3:1
Horsepower:
Approx. 63 hp (47 kW) @ 7,500 rpm
Torque:
Approx. 50 lb-ft (68 Nm) @ 6,000 rpm
Fuel Delivery:
Fuel Injection (Keihin EFI)
Ignition System:
Dual Spark Ignition System
Cooling Method:
Liquid Cooled
Oil Type:
SAE 10W-50 Synthetic Motorcycle Oil
Oil Capacity:
Approx. 1.7 liters (1.8 US qt) without filter change, 1.9 liters (2.0 US qt) with filter change
Transmission Type:
6-Speed Sequential Manual
Optional Transmissions:
N/A
Clutch:
Wet Multi-disc Clutch, Hydraulically Operated
Gear Ratios:
Refer to manual for specific ratios (typically optimized for off-road and street use)
Final Drive Type:
X-Ring Chain
Length:
Approx. 2300 mm (90.6 in)
Width:
Approx. 915 mm (36.0 in)
Height:
Approx. 1420 mm (55.9 in) (to windshield/fairing)
Seat Height:
Approx. 910 mm (35.8 in)
Wheelbase:
Approx. 1500 mm (59.1 in)
Dry Weight:
Approx. 144 kg (317.5 lbs)
Wet Weight:
Approx. 160 kg (352.7 lbs)
Cargo Capacity:
N/A (Designed for rider and minimal luggage, mounting points for luggage racks available)
Fuel Tank Capacity:
Approx. 12 liters (3.17 US gal)
Safety Ratings:
Not applicable in the same way as automobiles; designed for off-road durability and rider control.
Braking System:
Hydraulic Disc Brakes (Brembo), ABS (optional/switchable on some models)
Traction Control:
Not standard on 2012 model
Lighting:
Halogen Headlight, LED Taillight
Instrumentation:
Digital LCD display with tachometer, speedometer, odometer, trip meters, fuel level, gear indicator.
Infotainment System:
Not applicable; focus is on functionality and off-road performance.
ABS:
Optional/Switchable Anti-lock Braking System available on certain variants.
Connectivity Features:
None (designed for off-road, not street connectivity focus).
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management.
Oil Change Interval:
Every 5,000 km (3,100 miles) or annually.
Air Filter Cleaning:
Every 5,000 km (3,100 miles) or as needed based on conditions.
Valve Clearance Check:
Every 10,000 km (6,200 miles).
Spark Plug Replacement:
Refer to manual for specific interval, typically around 10,000-15,000 km.
Coolant:
Mixture of distilled water and antifreeze (e.g., Motorex Coolant M3.0), at least 40% antifreeze.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Fork Oil:
WP Suspension Fork Oil (e.g., WP Suspension Fluid 5 WT) - Specific viscosity and quantity detailed in manual.
Common Problems:
Potential for fuel pump issues (especially with ethanol fuels), clutch slave cylinder leaks, occasional electrical connector corrosion, vibration characteristics typical of large singles.
Solutions:
Manual provides diagnostic steps for these issues and OEM/aftermarket part recommendations for repairs.
Front Brake Pad Part Number:
Refer to manual for specific KTM part numbers (e.g., 54805001000 or equivalent).
Rear Brake Pad Part Number:
Refer to manual for specific KTM part numbers (e.g., 54805000400 or equivalent).
Oil Filter Part Number:
Refer to manual for specific KTM part numbers (e.g., 75038005000 or equivalent).
Air Filter Part Number:
Refer to manual for specific KTM part numbers (e.g., 76508005000 or equivalent).
Heritage:
KTM, known as 'Ready to Race', has a strong heritage in off-road racing, particularly motocross and enduro.
Evolution Of 690:
The 690 platform has evolved significantly, starting with the Duke and Adventure variants. The Enduro R version specifically targets a more aggressive off-road-biased dual-sport riding experience, building on the core LC4 engine and chassis.
Production Location:
Austria (KTM AG)
Industry Awards:
While specific awards for the 2012 model might be scarce, the 690 Enduro platform is widely recognized for its class-leading performance and off-road prowess within the dual-sport community.
User Ratings:
Consistently high user ratings for performance, suspension, and handling in off-road conditions.
Emissions Certification:
Meets relevant emissions standards for its model year (e.g., Euro 3).
