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2012 SUBARU LEGACY OUTBACK Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Model Year: 2012 Codes Chassis Code: BM/BR Vin Prefix: 4S4 👋 Introduction Market Position Segment: Mid-size Crossover SUV / Station Wagon...
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Type: Car
Vendor:
Sku: 319888
2012 SUBARU LEGACY OUTBACK Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Model Year:
2012
Codes
Chassis Code:
BM/BR
Vin Prefix:
4S4
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV / Station Wagon
Target Audience:
Families, outdoor enthusiasts, those seeking AWD capability and practicality
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Mazda CX-5, Nissan Rogue
Subaru Advantage:
Standard Symmetrical All-Wheel Drive, boxer engine configuration, strong safety reputation
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive across all trims
Engine Options:
2.5L 4-cylinder Boxer, 3.6L 6-cylinder Boxer
Body Style:
5-door Crossover/Wagon
Ground Clearance:
Excellent for its class, facilitating light off-road use
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all engines
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharger (if applicable)
Transmission:
Automatic Transmission (CVT and 5-speed), Manual Transmission (6-speed), transfer case, differentials
Drivetrain:
Front axle, rear axle, driveshafts, CV joints
Suspension:
Front suspension (struts, control arms, stabilizer bar), rear suspension (multi-link, struts, stabilizer bar)
Brakes:
Front and rear disc brakes, ABS system, EBD, brake booster, hydraulic lines
Steering:
Power steering system (hydraulic or electric), steering column, rack and pinion
Electrical System:
Battery, alternator, starter motor, wiring diagrams, lighting system, charging system
Body And Interior:
Body panels, doors, windows, seats, dashboard, interior trim, HVAC system
Safety Systems:
Airbag system, seat belts, SRS module
Electronics:
ECU, body control module (BCM), immobilizer system, audio system, navigation (if equipped)
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and replacements, belt inspection and replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), common faults, diagnostic flowcharts
Repair:
Component removal and installation, adjustments, calibrations
Overhaul:
Engine overhaul, transmission overhaul, differential rebuild
Diagnostics:
Scan tool procedures, electrical circuit testing, sensor testing
Specifications:
Torque values, clearances, alignment specifications, electrical values
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (OCR processed)
Printability:
Printable pages
Print Quality
Image Clarity:
High-resolution diagrams and images
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253 (2.5L)
Engine Type 1:
Naturally Aspirated Boxer-4
Displacement 1:
2.5 Liters (2498cc)
Bore Stroke 1:
99.5 mm x 79.0 mm
Compression Ratio 1:
10.0:1
Horsepower 1:
170 hp @ 5600 rpm
Torque 1:
170 lb-ft @ 4000 rpm
Fuel Type 1:
Unleaded Gasoline
Fuel Delivery 1:
Sequential Multi-Port Fuel Injection (MFI)
Engine Code 2:
EZ36D (3.6L)
Engine Type 2:
Naturally Aspirated Boxer-6
Displacement 2:
3.6 Liters (3630cc)
Horsepower 2:
256 hp @ 6000 rpm
Torque 2:
247 lb-ft @ 4400 rpm
Fuel Type 2:
Unleaded Gasoline
Fuel Delivery 2:
Sequential Multi-Port Fuel Injection (MFI)
Performance
0 60 Mph 2.5L:
Approximately 8.7 seconds
0 60 Mph 3.6L:
Approximately 6.9 seconds
Fuel Economy 2.5L Cvt:
19 MPG City / 25 MPG Highway
Fuel Economy 3.6L Cvt:
18 MPG City / 25 MPG Highway
🔧 Transmission
Standard
Transmission Type 2.5L:
Lineartronic CVT (Continuously Variable Transmission)
Transmission Type 3.6L:
5-Speed Automatic Transmission
Optional
Manual Transmission Availability:
Limited availability, primarily on certain trims/engines in previous generations, not standard for 2012 Outback with these engines
Features
AWD System:
Active Torque Split AWD (for CVT) / Variable Torque Distribution AWD (for automatic)
Cvt Features:
Manual shift mode (simulated gears)
📐 Dimensions
Exterior
Length:
188.4 inches
Width:
70.1 inches
Height:
66.1 inches
Wheelbase:
107.9 inches
Ground Clearance:
8.7 inches
Interior
Passenger Volume:
108.3 cubic feet
Cargo
Cargo Volume Behind Rear Seats:
30.5 cubic feet
Cargo Volume With Rear Seats Folded:
71.3 cubic feet
Weights
Curb Weight 2.5L Cvt:
3439 lbs
Curb Weight 3.6L 5At:
3704 lbs
Towing Capacity:
2700 lbs (braked)
Tongue Weight Max:
270 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for 2012 model year)
IIHS Top Safety Pick:
Yes (for 2012 model year)
Active Features
Traction Control:
Standard Electronic Traction Control System (TCS)
Stability Control:
Standard Vehicle Dynamics Control (VDC)
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Brake Assist:
Standard Brake Assist (BA)
Passive Features
Airbags:
Frontal, front side-impact, side-curtain airbags
Seat Belts:
3-point front and rear seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available premium audio system with 6 speakers (standard on higher trims), optional subwoofer.
Display Screen:
Optional touchscreen display with navigation system.
Connectivity:
Bluetooth hands-free phone and audio streaming, USB port, auxiliary audio input.
Driver Assistance
Rearview Camera:
Available rearview camera integrated with infotainment display.
Keyless Entry Start:
Available Keyless Access System with Push Button Start.
Cruise Control:
Standard cruise control.
Climate Control:
Standard manual climate control, available automatic dual-zone climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) with synthetic oil
Engine Air Filter Replacement:
Every 30,000 miles (or sooner if operating in dusty conditions)
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement 2.5L:
Iridium-type plugs: 105,000 miles
Spark Plug Replacement 3.6L:
Iridium-type plugs: 105,000 miles
Transmission Fluid Change Cvt:
Every 30,000 miles (severe use) / 60,000 miles (normal use), check manual for specific recommendations
Transmission Fluid Change 5At:
Every 30,000 miles (severe use) / 60,000 miles (normal use), check manual for specific recommendations
Coolant Replacement:
Genuine Subaru Super Coolant: Initial fill at 137,500 miles, then every 75,000 miles
Fluid Specifications
Engine Oil Viscosity:
SAE 0W-20 (synthetic recommended for all models)
Engine Oil Capacity 2.5L:
4.8 US quarts (with filter)
Engine Oil Capacity 3.6L:
6.9 US quarts (with filter)
Transmission Fluid Cvt:
Subaru CVT Fluid (High-Torque)
Transmission Fluid 5At:
Subaru ATF-HP (High Performance Automatic Transmission Fluid)
Coolant Type:
Subaru Super Coolant (Blue, Phosphate-free, Ethylene Glycol based)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Cv Axle Boots:
Premature wear or tearing of front CV axle boots leading to noise and potential failure.
Oxygen Sensors:
Occasional failure of oxygen sensors leading to check engine lights and poor fuel economy.
Engine Oil Consumption:
Some 2.5L engines may exhibit higher than average oil consumption, especially with mileage.
Hatch Struts:
Rear hatch support struts can weaken over time, causing the hatch to not stay open.
Brake Wear:
Front brake pads and rotors may wear faster than some competitors, especially with aggressive driving.
📚 Vehicle History
Brand Heritage
Subaru Origin:
Japanese manufacturer known for its boxer engines and Symmetrical All-Wheel Drive system since the 1970s.
Model Evolution
Outback Origins:
Originally introduced as the 'Legacy Outback' trim in 1994, it became a distinct model in 1996. Evolved from a lifted station wagon to a dedicated crossover SUV.
Fourth Generation Outback:
The 2012 model is part of the fourth generation (2010-2014), representing a significant redesign with a larger size, improved interior, and updated powertrains.
Production
Production Location:
Lafayette, Indiana, USA (Subaru of Indiana Automotive, Inc.)
Model Year Introduction:
1995 (as Legacy Outback), 1996 (as Outback)
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
Consistently recognized as an IIHS Top Safety Pick for its structural integrity and safety features.
Ratings
NHTSA Crash Test Performance:
High ratings in front, side, and rollover crash tests.
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