Engine System:
Detailed instructions on engine disassembly, assembly, diagnosis, and repair.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, sensors.
Ignition System:
Ignition coil, spark plug, ECU control, troubleshooting ignition issues.
Cooling System:
Radiator, coolant, fan, hoses, troubleshooting overheating.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable), emissions control.
Transmission System:
Clutch operation, gear selection, internal components, lubrication.
Drivetrain System:
Chain drive, sprockets, rear hub maintenance.
Suspension System:
Front forks (USD type), rear shock absorber, linkages, adjustment procedures.
Braking System:
Front and rear brake calipers, master cylinders, brake fluid, bleeding procedures, pad replacement.
Wheel And Tire System:
Wheel bearing maintenance, tire pressure, tire replacement.
Electrical System:
Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays.
Instrumentation And Controls:
Dashboard instruments, switches, control levers, throttle and clutch cable adjustments.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank.
Lubrication System:
Oil types, capacities, filter replacement, oil change intervals.
Maintenance:
Routine maintenance checks, service schedules, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components.
Disassembly Assembly:
Detailed procedures for taking apart and putting back together all vehicle systems and components.
Adjustment:
Instructions for adjusting clutch, throttle cables, suspension, and other critical settings.
Installation:
Procedures for installing new or replacement parts and accessories.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity.
Special Tools:
References and illustrations of necessary special service tools.
Torque Specifications:
Precise torque values for all threaded connections and fasteners.
Wear Limits:
Specifications for allowable wear on critical components.
Service Data:
Includes essential service data, precautions, and important points.
Engine Type:
Single-cylinder, four-stroke
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
SOHC, 4 valves per cylinder
Horsepower:
Approx. 47.5 hp (35.5 kW) @ 6,750 rpm
Torque:
Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Tank Capacity:
12 Liters (3.17 US gal)
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km).
Air Filter Cleaning Replacement:
Refer to manual for intervals, dependent on riding conditions.
Spark Plug Replacement:
Refer to manual for replacement intervals.
Chain Lubrication Adjustment:
Regularly, recommended every 500-1000 km and before long trips.
Engine Oil Type:
SAE 15W-50, API SG or higher (specifics in manual).
Engine Oil Capacity:
Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters).
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Common Wear Items:
Clutch plates, chain and sprockets, brake pads.
Potential Problems:
Some early models may have had minor electrical gremlins or minor recalls, refer to specific VIN records for details. Engine can be robust with proper maintenance.