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Husqvarna TR 650 Terra 2013 2014 Workshop Service Manual

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The TR 650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle designed for riders who demand capability on both paved roads and off-road terrain....
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Husqvarna TR 650 Terra 2013 2014 Workshop Service Manual
The TR 650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle designed for riders who demand capability on both paved roads and off-road terrain. Built with a lightweight and agile philosophy, it features a robust single-cylinder, four-stroke engine with a displacement of 652 cc, delivering approximately 47.5 horsepower and 60 Nm of torque. This motorcycle is engineered to provide a balance of performance and reliability, making it suitable for commuting, touring, and light adventure riding. Its design philosophy emphasizes a lightweight and agile platform, drawing on a rich off-road racing heritage. This workshop service and repair manual provides comprehensive guidance for the TR 650 Terra, covering all essential aspects from routine maintenance to in-depth repairs. The manual details procedures for the engine, fuel system, ignition system, cooling, exhaust, transmission, drivetrain, suspension, braking, wheels, tires, electrical systems, and frame/bodywork. It includes step-by-step instructions for disassembly, assembly, adjustments, and installation, along with troubleshooting guides, technical specifications, torque values, and wear limits. With detailed diagrams and illustrations, this 154-page English-language manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain and repair the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TR 650 Terra
Year:
2013, 2014
Codes
Chassis Code:
Not Specified
Engine Code:
Not Specified
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport / Adventure Motorcycle
Competitive Analysis
Key Competitors:
BMW G 650 GS Sertão, KTM 690 Enduro R, Honda CB500X (segment overlap)
Key Features
Design Philosophy:
Lightweight, agile, and capable on both paved roads and off-road terrain.
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road adventures.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Husqvarna TR 650 Terra 2013-2014
Page Count
Page Count:
154
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed instructions on engine disassembly, assembly, diagnosis, and repair.
Fuel System:
Fuel injection system diagnosis and repair, fuel pump, injectors, sensors.
Ignition System:
Ignition coil, spark plug, ECU control, troubleshooting ignition issues.
Cooling System:
Radiator, coolant, fan, hoses, troubleshooting overheating.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable), emissions control.
Transmission System:
Clutch operation, gear selection, internal components, lubrication.
Drivetrain System:
Chain drive, sprockets, rear hub maintenance.
Suspension System:
Front forks (USD type), rear shock absorber, linkages, adjustment procedures.
Braking System:
Front and rear brake calipers, master cylinders, brake fluid, bleeding procedures, pad replacement.
Wheel And Tire System:
Wheel bearing maintenance, tire pressure, tire replacement.
Electrical System:
Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays.
Instrumentation And Controls:
Dashboard instruments, switches, control levers, throttle and clutch cable adjustments.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank.
Lubrication System:
Oil types, capacities, filter replacement, oil change intervals.
Procedures Included
Maintenance:
Routine maintenance checks, service schedules, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle components.
Disassembly Assembly:
Detailed procedures for taking apart and putting back together all vehicle systems and components.
Adjustment:
Instructions for adjusting clutch, throttle cables, suspension, and other critical settings.
Installation:
Procedures for installing new or replacement parts and accessories.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Includes detailed pictorial diagrams, exploded views, drawings, and photos for clarity.
Special Tools:
References and illustrations of necessary special service tools.
Torque Specifications:
Precise torque values for all threaded connections and fasteners.
Wear Limits:
Specifications for allowable wear on critical components.
Service Data:
Includes essential service data, precautions, and important points.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High quality for clear viewing and printing.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Os Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 47.5 hp (35.5 kW) @ 6,750 rpm
Torque:
Approx. 60 Nm (44.3 lb-ft) @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Tank Capacity:
12 Liters (3.17 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
Not Applicable
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm (87 in)
Width:
Approx. 870 mm (34.2 in)
Height:
Approx. 1,370 mm (53.9 in) (at seat)
Wheelbase:
Approx. 1,475 mm (58.1 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Wet Weight:
Approx. 185 kg (408 lbs) (estimated, with all fluids)
Payload Capacity:
Not Specified
🛡️ Safety Features
Ratings
ABS Availability:
Optional (often factory fitted or dealer option)
Active Features
Brake System Type:
Hydraulic disc brakes front and rear
Front Brake Specs:
Single 300mm disc with twin-piston caliper
Rear Brake Specs:
Single 240mm disc with single-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Indicator Type:
Standard incandescent turn signals
💡 Technology Features
Infotainment
Dashboard Display:
Digital LCD instrument cluster with speed, tachometer, odometer, trip meters, fuel level, clock, and indicator lights.
Driver Assistance
ABS:
Available as an option, switchable for off-road use.
Connectivity
Diagnostic Port:
OBD-II or proprietary diagnostic connector for ECU access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km).
Air Filter Cleaning Replacement:
Refer to manual for intervals, dependent on riding conditions.
Spark Plug Replacement:
Refer to manual for replacement intervals.
Chain Lubrication Adjustment:
Regularly, recommended every 500-1000 km and before long trips.
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG or higher (specifics in manual).
Engine Oil Capacity:
Refer to manual for exact capacity with/without filter change (typically around 1.7-1.9 liters).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads.
Potential Problems:
Some early models may have had minor electrical gremlins or minor recalls, refer to specific VIN records for details. Engine can be robust with proper maintenance.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road racing heritage.
Model Evolution
Development Basis:
Developed from BMW's single-cylinder platform (G 650 GS), shared engine and some chassis components.
Market Introduction:
Introduced as part of Husqvarna's relaunch under BMW ownership.
Production
Manufacturing Location:
Italy (under BMW ownership)
Production Span:
2013-2016 (approximate, as Husky transitioned ownership)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received for its off-road capability and versatility at its price point, praised for its torquey single-cylinder engine. Criticisms sometimes focused on suspension setup for very aggressive off-road use or minor vibration characteristics common to singles.
Ratings
Reliability Perception:
Good, with proper maintenance, benefiting from BMW's engineering input on the base engine platform.
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