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Harley FLTRXSE2 CVO Road Glide Custom 2013 Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLTRXSE2 CVO Road Glide Custom Year: 2013 Codes Vehicle Platform Code: Dyna-based (although CVO models often have unique designations or enhancements) Cvs Model...
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Type: Motorcycle
Vendor:
Sku: 485307
Harley FLTRXSE2 CVO Road Glide Custom 2013 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRXSE2 CVO Road Glide Custom
Year:
2013
Codes
Vehicle Platform Code:
Dyna-based (although CVO models often have unique designations or enhancements)
Cvs Model Code:
FLTRXSE2
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The FLTRXSE2 CVO Road Glide Custom represents Harley-Davidson's pinnacle of touring customization for 2013, offering exclusive features, premium finishes, and a high-performance powertrain. This manual is tailored for owners and technicians working on this limited-production, top-tier model.
Competitive Analysis
Competition:
Competes directly with other high-end custom touring motorcycles from brands like Indian Motorcycle (e.g., Roadmaster Elite) and premium offerings from other manufacturers, demanding specialized service information due to its unique CVO components and integrated electronics.
Key Features
Cvs Features:
Unique paint schemes, custom chrome and badging, upgraded audio systems (Boom! Box), premium seating, larger displacement engines (compared to standard models), and enhanced comfort features.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine:
Yes, complete overhaul, diagnostics, tuning, and component replacement.
Transmission:
Yes, including clutch, gearbox, primary drive, and final drive.
Electrical System:
Yes, comprehensive wiring diagrams, diagnostics for all electronic modules, lighting, ignition, starting, charging, and infotainment.
Chassis And Frame:
Yes, suspension, steering, wheels, tires, brakes, and frame inspection/repair.
Bodywork And Fairings:
Yes, disassembly, installation, and cosmetic repair of fairings, fenders, saddlebags, and related components.
Fuel System:
Yes, including fuel injection, injectors, fuel pump, and fuel lines.
Exhaust System:
Yes, diagnosis, repair, and component replacement.
Brake System:
Yes, including ABS, hydraulic systems, brake pads, rotors, and bleeding procedures.
Cooling System:
N/A (Air-cooled engine)
Diagnostic Troubleshooting:
Yes, detailed symptom-based troubleshooting guides and diagnostic procedures.
Maintenance Procedures:
Yes, routine checks, adjustments, and scheduled services.
Parts Replacement:
Yes, step-by-step instructions for major component replacement.
Special Tools:
Yes, identification and usage of specialized tools required for specific procedures.
Page Count
Estimated Pages:
700-900 (typical for a comprehensive CVO service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head assembly, valve train, piston and connecting rod, crankshaft and flywheel, oil pump, timing and primary drive system.
Fuel And Ignition:
Electronic sequential port fuel injection (ESPFI), throttle body, idle air control, ignition system, spark plugs, sensors (MAP, IAT, TPS, O2).
Drivetrain:
Clutch operation and adjustment, transmission gear inspection and repair, final drive belt inspection and adjustment, wheel bearing service.
Electrical Components:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition switch, main circuit breaker, fuses, relays.
Lighting And Signals:
Headlight, taillight, brake lights, turn signals, hazard lights, instrument illumination, auxiliary lighting (if equipped).
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, voltage meter, indicator lights, diagnostic trouble codes (DTCs).
Infotainment System:
Boom! Box infotainment system, speakers, radio, navigation, Bluetooth connectivity, and associated wiring.
Braking System:
Front and rear disc brakes, hydraulic lines, master cylinders, calipers, ABS modulator, brake fluid flush and bleeding.
Suspension:
Front forks (telescopic), rear shock absorbers, fork oil change, seal replacement, rear shock adjustment and replacement.
Steering:
Handlebar assembly, steering stem bearings, steering damper (if equipped), troubleshooting steering looseness or stiffness.
Wheels And Tires:
Wheel bearing replacement, tire inspection, tire pressure recommendations, wheel balancing.
Chassis And Frame:
Frame inspection, alignment checks, and fastener torque specifications.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, belt inspections, brake fluid flushes, primary chain tensioner checks.
Engine Rebuild:
Complete disassembly, cleaning, inspection, measurement, and reassembly of engine components.
Transmission Overhaul:
Gearbox disassembly, inspection of gears, bearings, and shift forks, reassembly and adjustment.
Electrical Diagnostics:
Using diagnostic tools to read DTCs, troubleshooting open circuits, short circuits, and faulty sensors.
Fuel System Diagnostics:
Testing fuel pressure, injector pulse width, and throttle position sensor calibration.
Suspension Service:
Fork seal replacement, rear shock absorber adjustment and replacement, wheel bearing replacement.
Brake System Maintenance:
Brake pad replacement, caliper service, rotor replacement, brake fluid flush and bleeding (including ABS systems).
Bodywork And Fairing Removal:
Step-by-step instructions for safely removing and reinstalling all body panels, fairings, and luggage components.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common and uncommon issues.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all electrical systems.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Performance Tuning:
Guidance on engine tuning and adjustments for optimal performance (may require specific diagnostic tools).
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics).
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable text, allowing for quick keyword lookup of specific topics.
Print Quality
Quality:
High-resolution scans of original factory service manual pages, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 110โ„ข (110 cubic inch)
Engine Displacement:
1783 cc (110 cubic inches)
Bore X Stroke:
4.000 in. x 4.380 in. (101.6 mm x 111.3 mm)
Compression Ratio:
9.2:1
Valve Train:
Pushrod actuated, overhead valves, two valves per cylinder
Performance
Horsepower Rated:
Approx. 95-100 hp @ 5000 rpm (subject to specific CVO tuning and dynamometer readings)
Torque Rated:
Approx. 110-115 ft-lbs @ 3500 rpm (subject to specific CVO tuning and dynamometer readings)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with individual spark plugs and injectors per cylinder.
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Lubrication System
Oil Type:
Harley-Davidson Genuine SYN3ยฎ Synthetic Motor Oil or equivalent API SG or higher, JASO FD certified SAE 20W-50.
Oil Capacity:
Approx. 4 quarts (3.8 L) with filter change.
Ignition System
Ignition Type:
Electronic, with ignition module and crank position sensor.
๐Ÿ”ง Transmission
Standard
Type:
6-speed Cruise Drive
Optional
Optional Transmissions:
N/A (Standard 6-speed for CVO models)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch.
Primary Drive:
Gear driven, 1.370 ratio
Final Drive:
Carbon fiber belt, 32/66 ratio
Transmission Fluid:
Harley-Davidson Genuine Formula + Transmission and Primary Chain Case Oil or equivalent SAE 50, API GL-4.
Transmission Fluid Capacity:
Approx. 1 quart (0.95 L)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 97.0 in. (2464 mm)
Width:
Approx. 38.0 in. (965 mm)
Height:
Approx. 54.0 in. (1372 mm)
Wheelbase:
Approx. 64.5 in. (1638 mm)
Ground Clearance:
Approx. 4.7 in. (119 mm)
Weights
Dry Weight:
Approx. 780 lbs (354 kg)
Wet Weight:
Approx. 832 lbs (377 kg) (with fluids)
Gross Vehicle Weight Rating:
Approx. 1260 lbs (572 kg)
Fuel Capacity
Fuel Tank Capacity:
6.0 gallons (22.7 L)
Reserve Fuel:
Approx. 1.0 gallon (3.8 L)
Dimensions
Seat Height:
Approx. 26.1 in. (663 mm) laden
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not subjected to traditional automotive crash testing standards or ratings.)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on front and rear wheels.
Linked Braking:
Not typically a feature on this generation of Harley-Davidson touring models.
Cruise Control:
Electronic cruise control.
Passive Features
Lighting:
Dual Halogen headlights, LED front and rear lighting for improved visibility.
Reflectors:
Integrated reflectors on front forks, side of fairing, and rear fender.
Chassis Integrity:
Robust frame construction designed for stability and rider control.
๐Ÿ’ก Technology Features
Infotainment
System:
Harley-Davidson Boom! Box 6.5 GT infotainment system.
Features:
Includes AM/FM radio, CD/MP3 player, Bluetooth connectivity for audio streaming and hands-free calling, USB port, and GPS navigation.
Display:
6.5-inch color touchscreen display.
Driver Assistance
Cruise Control:
Electronic cruise control for highway comfort.
Connectivity
Bluetooth:
Integrated Bluetooth for pairing with smartphones and other devices.
Usb Port:
Standard USB port for device charging and media playback.
๐Ÿ”ง Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 3 months, whichever comes first. Includes oil and filter change, primary chain tensioner check, clutch and brake lever adjustment, and general inspection.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first. Includes oil and filter change, inspection of brake system, drive belt, tires, and all critical fasteners.
Spark Plug Replacement:
Recommended every 10,000 miles (16,000 km).
Brake Fluid Flush:
Recommended every 2 years or 24,000 miles (38,000 km).
Primary Chain Tensioner:
Check at 1,000 miles and every 10,000 miles. Automatic hydraulic tensioner typically does not require adjustment unless noise is present.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine SYN3ยฎ SAE 20W-50 Synthetic Motor Oil or equivalent.
Transmission Oil:
Harley-Davidson Genuine Formula + SAE 50 Transmission and Primary Chain Case Oil or equivalent.
Brake Fluid:
DOT 4 compatible fluid.
Fork Oil:
Harley-Davidson Genuine Fork Oil Type 1 (10W) or equivalent.
Known Issues
Twin Cam 110 Issues:
Potential for primary chain tensioner wear over time (manual covers inspection and replacement), oil leaks from seals, and occasional issues with early electronic components.
Infotainment System:
Some early Boom! Box systems could experience software glitches or connectivity issues, which are typically addressed by firmware updates or diagnostic procedures outlined in the manual.
Paint And Finish:
CVO models feature intricate paint jobs that require careful handling during maintenance and repair to avoid damage.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruising motorcycles, and rich history of customization and performance.
Model Evolution
Road Glide Evolution:
The Road Glide platform, characterized by its frame-mounted fairing for reduced steering feedback, has evolved significantly since its introduction. The CVO (Custom Vehicle Operations) division takes this platform to its highest expression with exclusive features and performance enhancements.
Twin Cam Evolution:
The Twin Cam engine family, introduced in 1999, became Harley-Davidson's primary engine platform. The Twin Cam 110โ„ข variant, exclusive to CVO models, represents an enlarged and higher-performing iteration.
Production
Cvs Philosophy:
CVO models are produced in limited quantities with unique components, paint schemes, and engine configurations, making them highly sought after by collectors and enthusiasts.
Manufacturing Location:
Typically assembled at Harley-Davidson's York, Pennsylvania, or Kansas City, Missouri, manufacturing facilities.
๐Ÿ† Awards & Recognition
Recognitions
Cvs Awards:
While specific model awards are rare for individual years, CVO models consistently receive accolades from motorcycle publications and enthusiasts for their premium features, performance, and exclusivity.
Ratings
Owner Satisfaction:
Harley-Davidson generally ranks high in customer satisfaction, with CVO owners often reporting exceptional satisfaction due to the unique nature of their vehicles.
Certifications
Emissions:
Meets all applicable EPA and California emissions standards for the model year.
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