Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system, fuel injection, ignition system.
Engine Electrical:
Engine control module (ECM), sensors (MAF, MAP, O2, crank, cam, knock, temperature), actuators (injectors, ignition coils), starter system, charging system (alternator).
Transmission Automatic:
Automatic transmission (6T40/6T45) assembly, disassembly, torque converter, valve body, clutch packs, planetary gears, transmission control module (TCM), fluid service.
Transmission Manual:
Manual transmission (M32/F40) assembly, disassembly, gear sets, synchronizers, clutch system, shift mechanism, fluid service.
Drivetrain:
Front-wheel drive (FWD), CV axles, wheel bearings, differentials.
Suspension:
Front struts, rear shock absorbers, coil springs, control arms, ball joints, bushings, sway bars, alignment specifications.
Steering:
Electric Power Steering (EPS) system, steering column, steering rack, power steering pump (if applicable), tie rods.
Brakes:
Front disc brakes (calipers, rotors, pads), rear disc brakes (calipers, rotors, pads), Anti-lock Braking System (ABS) components, hydraulic system, brake fluid specifications, parking brake.
Body Exterior:
Body panel removal/installation (doors, hood, trunk lid, fenders, bumpers), glass replacement, door latches, hinges, weatherstripping.
Body Interior:
Seat removal/installation, dashboard disassembly, center console, headliner, door panels, carpeting, HVAC vents, trim pieces.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, compressor, refrigerant charge, cabin air filter, climate control module.
Electrical System:
Body Control Module (BCM), fuse boxes, wiring diagrams, lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn.
Instrument Panel:
Instrument cluster, gauges, warning lights, driver information center, infotainment system integration.
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, occupant detection sensors, ABS, Traction Control (TC), Electronic Stability Control (ESC).
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, diagnostic procedures for various systems.
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, tire rotation, brake pad inspection.
Scheduled Maintenance:
Detailed service intervals for all major components and fluids.
Engine Repair:
Engine overhaul, head gasket replacement, timing belt/chain replacement (if applicable), piston ring replacement, bearing replacement, complete engine rebuild procedures.
Transmission Repair:
Automatic and manual transmission repair, component replacement, valve body service, clutch replacement, transmission fluid flush/replacement.
Suspension Repair:
Shock absorber/strut replacement, control arm bushing replacement, ball joint replacement, wheel bearing replacement, steering rack replacement, suspension alignment.
Brake Repair:
Brake pad and rotor replacement, caliper rebuilding, brake line replacement, ABS sensor replacement, brake bleeding.
Electrical Troubleshooting:
Diagnosing and repairing circuit faults, component testing, wiring harness repair, ECM/BCM diagnostics.
Body Repair:
Door alignment, panel replacement, glass repair/replacement, bumper repair/replacement, minor collision repair procedures.
HVAC Repair:
Refrigerant charging, AC compressor replacement, blower motor replacement, heater core replacement, diagnostic procedures for cooling and heating issues.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults across all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, including electrical system schematics and component testing.
Repair Instructions:
Detailed step-by-step instructions with accompanying illustrations and diagrams.
Torque Specifications:
All critical torque specifications for fasteners and components.
Wiring Diagrams:
Complete and detailed electrical system wiring diagrams.
Oil Change Interval:
Every 7,500 miles or 12 months (using synthetic oil). Check owner's manual for specific conditions.
Tire Rotation Interval:
Every 7,500 miles
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 45,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 22,500 miles.
Spark Plug Replacement 2 4L:
Platinum-tipped spark plugs: typically 100,000 miles.
Spark Plug Replacement 2 0T:
Iridium-tipped spark plugs: typically 60,000 miles (check manual for exact spec).
Engine Oil 2 4L:
SAE 0W-30 Full Synthetic (GM specification: dexos1โข GEN 2 or equivalent)
Engine Oil 2 0T:
SAE 5W-30 Full Synthetic (GM specification: dexos1โข GEN 2 or equivalent)
Coolant:
GM P/N 12346993 (Dex-Coolยฎ) or equivalent OAT coolant
Transmission Fluid Auto:
Dexronยฎ VI (for 6T40/6T45 transmissions)
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil (specific to M32/F40)
Brake Fluid:
DOT 3 or DOT 4, meeting GM specification.
Engine Oil Consumption 2 0T:
Some reports of oil consumption in the 2.0T engine, often related to PCV system or piston rings; addressed by the manual's diagnostic procedures.
Transmission Hesitation:
Occasional reports of transmission hesitation or rough shifting, particularly in the 6-speed automatic; manual covers TCM diagnostics and fluid service.
Electrical Glitches:
Minor electrical gremlins or warning lights can occur; comprehensive wiring diagrams in the manual are crucial for diagnosis.
HVAC Performance:
Potential for AC compressor or blower motor issues; manual provides detailed HVAC system troubleshooting.