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2014 KTM 1190 Adventure R Service Repair Manual
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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure R Year: 2014 Variant: R (Off-road focused) Codes Engine Code: LC8 V-twin 👋 Introduction Market Position Category: Large-capacity Adventure Touring Motorcycle...
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🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure R
Year:
2014
Variant:
R (Off-road focused)
Codes
Engine Code:
LC8 V-twin
👋 Introduction
Market Position
Category:
Large-capacity Adventure Touring Motorcycle
Target Audience:
Adventure riders seeking off-road capability and long-distance comfort.
Competitive Analysis
Key Competitors:
BMW R1200GS, Yamaha XT1200Z Super Tenere, Honda Africa Twin (later models), Triumph Tiger Explorer.
Key Features
Off Road Focus:
Spoked wheels, longer travel suspension, higher ground clearance compared to standard Adventure model.
Engine Type:
Powerful V-twin LC8 engine known for its torque and performance.
Electronics Package:
Advanced rider aids including MTC (Motorcycle Traction Control) and ABS.
📋 Manual Details
Coverage Areas
All Systems:
Yes
Engine Repair:
Yes
Transmission Service:
Yes
Electrical Diagnostics:
Yes
Chassis Maintenance:
Yes
Suspension Adjustment:
Yes
Brake Overhaul:
Yes
Fuel System Service:
Yes
Cooling System Maintenance:
Yes
Exhaust System Repair:
Yes
Bodywork And Fairings:
Yes
Troubleshooting Guides:
Yes
Wiring Diagrams:
Yes
Torque Specifications:
Yes
Maintenance Schedules:
Yes
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul procedures, including cylinder head, pistons, crankshaft, connecting rods, timing system.
Engine Management:
EFI system, throttle bodies, fuel injectors, ECU diagnostics, ignition system.
Transmission And Clutch:
Clutch operation, gearbox disassembly and reassembly, lubrication.
Suspension System:
WP Suspension components, fork and rear shock absorber service, adjustment procedures, seal replacement.
Braking System:
Brembo brakes, ABS system diagnostics, hydraulic fluid bleeding, pad and disc replacement.
Electrical System:
Starter motor, alternator, battery, lighting system, ignition coils, sensors, ECU communication.
Fuel And Emission Control:
Fuel pump, fuel filter replacement, evaporative emission control system.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant replacement.
Exhaust System:
Muffler, catalytic converter, exhaust pipe maintenance.
Wheels And Tires:
Spoke wheel maintenance, tire pressure, tube replacement.
Frame And Bodywork:
Fairing removal and installation, seat, fuel tank, frame inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.
Troubleshooting And Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.
Engine Rebuild:
Complete engine disassembly, inspection, and reassembly procedures with detailed instructions and diagrams.
Transmission Overhaul:
Detailed steps for gearbox removal, inspection of gears and shafts, and reassembly.
Suspension Service:
Fork seal replacement, shock absorber servicing, spring and damping adjustments.
Brake System Repair:
Brake caliper rebuild, master cylinder servicing, ABS component diagnostics.
Electrical Component Replacement:
Instructions for replacing sensors, actuators, lighting units, and ECU.
Fuel System Cleaning And Repair:
Fuel injector cleaning, fuel pump testing, and fuel filter replacement.
Wheel And Tire Mounting:
Spoke tensioning, wheel truing, tire mounting and balancing.
Wiring Diagram Interpretation:
Detailed explanation and application of comprehensive electrical schematics.
Technical Depth
Level:
Expert (suitable for professional mechanics and experienced DIY enthusiasts)
Diagnostic Capability:
Advanced diagnostics with specific fault codes and their resolutions.
Rebuild Completeness:
Comprehensive procedures for complete engine and major component overhauls.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Searchable text content
Resolution:
High-resolution images and diagrams
Print Quality
Suitability:
Printable pages for workshop use
Binding Type
Physical Format If Applicable:
N/A (Digital)
Paper Type
Physical Format If Applicable:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 75° V-twin four-stroke engine
Displacement:
1195 cc (73.0 cu in)
Bore X Stroke:
105 x 69 mm (4.13 x 2.72 in)
Valve Train:
DOHC, four valves per cylinder, cam chain drive
Compression Ratio:
12.5:1
Lubrication:
Forced lubrication with oil cooler
Performance
Claimed Horsepower:
150 hp (112 kW) @ 9,000 rpm
Claimed Torque:
125 Nm (92 lb-ft) @ 6,750 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI) with twin throttle bodies (52 mm diameter)
Fuel Type:
Unleaded gasoline, min. 95 RON
Fuel Tank Capacity:
30 liters (7.9 US gal)
🔧 Transmission
Standard
Type:
6-speed, claw-shifted
Clutch:
Pankl wet multi-disc clutch (hydraulically operated)
Features
Drive System:
X ring 5/8 x 5/16” chain
📐 Dimensions
Exterior
Length:
2280 mm (89.8 in)
Width Without Mirrors:
900 mm (35.4 in)
Height Overall:
1430 mm (56.3 in)
Seat Height Adjustable:
Yes (Two positions: 890 mm / 870 mm)
Ground Clearance:
265 mm (10.4 in)
Wheelbase:
1580 mm (62.2 in)
Weights
Dry Weight:
212 kg (467 lbs)
Ready To Ride Weight Approx:
230 kg (507 lbs)
Maximum Allowable Weight:
465 kg (1025 lbs)
🛡️ Safety Features
Ratings
ABS:
Bosch 9M ABS, disengageable, cornering ABS capable (with specific modes)
Traction Control:
KTM MTC (Motorcycle Traction Control), multiple modes, disengageable
Active Features
Ride Modes:
Multiple selectable ride modes affecting MTC and ABS response.
Lighting:
LED Daytime Running Light (DRL), Halogen headlight
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame
Ergonomics:
Adjustable handlebars and windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Dashboard Display:
Multi-function LCD display with LED daytime running light
Optional Features:
Accessory USB socket, GPS mount.
Driver Assistance
ABS Versions:
Bosch 9M Premium, multi-stage, with off-road mode.
Traction Control Versions:
KTM MTC (Motorcycle Traction Control), multiple modes (Sport, Street, Rain, Off-road) linked to ride modes.
Connectivity
Accessory Options:
TPMS (Tire Pressure Monitoring System) can be an accessory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,320 miles) or 12 months
Air Filter Check:
Every 7,500 km (4,660 miles)
Valve Clearance Check:
First check at 15,000 km (9,320 miles), then every 15,000 km (9,320 miles)
Spark Plug Replacement:
Every 15,000 km (9,320 miles)
Brake Fluid Change:
Every 24 months
Coolant Change:
Every 24 months
Fluid Specifications
Engine Oil Type:
SAE 10W-50, JASO MA, API SJ or higher (e.g., Motorex Power Synth 4T 10W-50)
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Coolant Type:
Glycol-based coolant (e.g., Motorex Coolant M3.0)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
Mineral oil (e.g., Motorex Hydraulic Fluid HP)
Known Issues
Potential Complaints:
Occasional issues with throttle response at low RPMs, potential for ABS/MTC system glitches if not maintained correctly, some reports of starter clutch issues in early models.
Common Repairs:
Routine wear items: brake pads, tires, chain and sprockets. Suspension seal replacement.
Recommended Parts Vendors
Supplier Examples:
KTM PowerParts, Motorex, Brembo, WP Suspension.
📚 Vehicle History
Brand Heritage
Origin:
KTM AG, Austrian motorcycle manufacturer renowned for off-road prowess.
Model Evolution
Predecessors:
KTM 950 Adventure, 990 Adventure series.
Introduction Year:
2013 (1190 Adventure and Adventure R)
Key Differences From Standard:
The 'R' model features longer travel suspension, spoke wheels, and a higher windshield for enhanced off-road capability and rider protection.
Production
Manufacturing Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognitions
General Reputation:
Highly acclaimed for its off-road capability and versatility in the adventure touring segment.
Ratings
Motorcycle Journal Reviews:
Consistently praised by major motorcycle publications for performance, handling, and adventure prowess.
Certifications
Emissions Standard:
Euro 3 compliant