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2015 Chevrolet Spark (3rd gen) Service and Repair Manual
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๐ท๏ธ Basic Information Identification Make: Chevrolet Model: Spark Year: 2015 Generation Generation Designation: 3rd Generation (Model Codes: PS) Codes Platform Code: M300 (Global) ๐ Introduction Market Position Segment: Subcompact/City Car...
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๐ท๏ธ Basic Information
Identification
Make:
Chevrolet
Model:
Spark
Year:
2015
Generation
Generation Designation:
3rd Generation (Model Codes: PS)
Codes
Platform Code:
M300 (Global)
๐ Introduction
Market Position
Segment:
Subcompact/City Car
Target Audience:
Urban commuters, budget-conscious buyers, first-time car owners
Competitive Analysis
Key Competitors:
Mitsubishi Mirage, Nissan Versa Note, Toyota Yaris, Honda Fit, Ford Fiesta
Key Features
Design Philosophy:
Compact, fuel-efficient, affordable urban mobility with a surprisingly spacious interior for its class.
Powertrain Options:
Primarily focused on a small, efficient gasoline engine, offering both manual and automatic transmissions.
Value Proposition:
Offers a balance of practicality, affordability, and modern features in the subcompact segment.
๐ Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z, Vehicle Specific
Page Count
Estimated Page Count:
Over 1500 Pages (typical for full service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, searchable)
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing system, valve train
Engine Performance:
Fuel injection system (direct injection), ignition system, emissions control systems (catalytic converter, O2 sensors, EVAP), cooling system, lubrication system
Transmission:
Automatic Transmission (4-speed FWD), manual transmission (5-speed FWD), clutch, drivetrain components (axles, CV joints)
Brakes:
Front disc brakes, rear drum brakes, ABS system, parking brake, hydraulic system
Suspension Steering:
Front MacPherson struts, rear torsion beam axle, power steering system, steering column, wheels, tires
Electrical Lighting:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components (compressor, evaporator, condenser)
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, trim
Body Interior:
Seating, dashboard, console, door panels, headliner, interior trim, restraints (airbags, seatbelts)
Infotainment Controls:
Audio system, infotainment screen, controls, connectivity (USB, Bluetooth)
Procedures Included
Maintenance Tasks:
Oil change, filter replacements (oil, air, cabin), fluid checks and changes, spark plug replacement, brake service, tire rotation
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and clearing
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, component removal and installation
Engine Overhaul:
Complete engine rebuild procedures, including torque specifications, measurements, and assembly sequences
Transmission Rebuild:
Detailed overhaul procedures for both automatic and manual transmissions
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, troubleshooting electrical faults
Bodywork Repair:
Body panel repair, dent removal, welding procedures, paint preparation
HVAC Service:
Refrigerant handling, leak testing, component replacement (compressor, evaporator), system evacuation and charging
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters
Technical Depth
Depth Of Coverage:
Comprehensive (Dealer-level technical information)
Diagnostic Tools:
Information on required diagnostic tools and scan tools (e.g., GM Tech 2, MDI)
Special Tools:
Identification and use of specialized tools required for specific repairs
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs
Clarity:
Clear, crisp text and graphics for ease of understanding
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
LFV (for North American market)
Engine Type:
Inline 3-Cylinder
Displacement:
1.4 Liters (1399 cc)
Performance
Horsepower:
100 hp @ 6700 rpm
Torque:
98 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on market and specific variant.
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with individual coil-on-plug units
Engine Features
Valvetrain:
Dual Overhead Camshafts (DOHC), 12 Valves (4 valves per cylinder)
Emission Control:
California Emissions (CARB) compliant for some models, OBD-II diagnostics
๐ง Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (FWD)
Features
Gear Ratios Manual:
Specific ratios available in the manual for each gear (e.g., 3.583:1 1st, 1.947:1 2nd, 1.379:1 3rd, 1.032:1 4th, 0.857:1 5th, 3.842:1 Reverse, 3.647:1 Final Drive)
Gear Ratios Automatic:
Specific ratios available in the manual for the 4-speed automatic (e.g., 2.846 1st, 1.540 2nd, 1.000 3rd, 0.696 4th, 3.421 Final Drive)
Transmission Fluid Spec:
Dexron VI Automatic Transmission Fluid (ATF) for automatic; Manual transmission fluid specification as per manual.
๐ Dimensions
Exterior
Length:
141.7 inches (3600 mm)
Width:
64.8 inches (1645 mm)
Height:
59.1 inches (1500 mm)
Wheelbase:
93.0 inches (2360 mm)
Interior
Passenger Volume:
Approximately 84.7 cu ft (2398 L)
Cargo
Cargo Volume Rear Seats Up:
Approximately 17.2 cu ft (487 L)
Cargo Volume Rear Seats Down:
Approximately 47.7 cu ft (1350 L)
Weights
Curb Weight:
Approx. 2,250 - 2,350 lbs (1020 - 1065 kg), depending on trim and transmission
Gross Vehicle Weight Rating:
GVWR typically around 3,000 lbs (1360 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
4-Star Overall (NHTSA estimates for 2015 model year)
IIHS Rating:
Good (Small Overlap Front, Moderate Overlap Front, Side, Roof Strength, Head Restraints & Seats)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Standard 10 Airbags: Frontal, Knee, Side-Impact, Curtain, and Rear Seat-Mounted Side-Impact
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
๐ก Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink infotainment system with a 7-inch color touchscreen (optional on some trims).
Audio Options:
AM/FM/SiriusXM Satellite Radio, USB port, auxiliary input jack.
Driver Assistance
Rear Camera:
Optional rearview camera.
Connectivity
Connectivity Features:
Bluetooth for phone and audio streaming, Siri Eyes Free integration.
Convenience Features
Keyless Entry:
Available keyless entry and push-button start.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Platinum tipped spark plugs typically last around 100,000 miles (160,000 km).
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic Motor Oil, API SN certified.
Engine Oil Capacity:
Approximately 3.8 US quarts (3.6 Liters) with filter change.
Coolant Spec:
GM P/N 12378330, DEX-COOLยฎ Long Life Coolant (Orange).
Brake Fluid Spec:
DOT 3 brake fluid.
Transmission Fluid Spec:
Dexron VI Automatic Transmission Fluid (ATF) for automatic transmission.
Known Issues
Common Complaints:
Some owners report minor electrical gremlins, occasional transmission shifting concerns (especially in older automatics), and potential for increased road noise due to its light weight and compact nature.
Common Repairs:
Regular maintenance items, occasional replacement of ignition coils, and potential for wear on suspension components due to city driving conditions.
๐ Vehicle History
Brand Heritage
Manufacturer:
General Motors (Chevrolet Brand)
Model Evolution
Generation Introduction:
The 3rd generation (M300) was introduced globally in 2009, with the 2015 model year being part of its lifecycle.
Design Inspiration:
Designed with a focus on urban practicality and fuel efficiency, originating from GM's global platforms developed with Daewoo.
Production
Assembly Locations:
Primarily manufactured at the GM Bupyeong-gu plant in Incheon, South Korea.
Global Availability:
Sold in numerous markets worldwide under various GM brands (e.g., Chevrolet Spark, Holden Barina Spark, Daewoo Matiz).
๐ Awards & Recognition
Recognitions
Fuel Economy Awards:
Consistently recognized for excellent fuel economy in its class.
Ratings
Kbb Value Ratings:
Generally rated well for value retention by automotive appraisal services like Kelley Blue Book.