Segment:
Mid-size Plug-in Hybrid Electric Vehicle (PHEV) Sedan
Key Competitors:
Toyota Camry Hybrid, Chevrolet Malibu Hybrid, Hyundai Sonata Hybrid
Usp Of Manual:
Factory-specific, comprehensive, detailed diagrams, wiring schematics, and step-by-step instructions for all repairs.
Content Value Proposition:
Enables users to perform maintenance and repairs with the same information used by dealership technicians, saving time and money.
Audience:
DIY enthusiasts, independent repair shops, dealership technicians
Comprehensive Coverage:
All Models & All Repairs A-Z
Type:
Service and Repair Manual
Estimated Page Count:
Extensive (Thousands of pages, typical for factory service manuals)
Operating Systems:
All Versions of Windows AND Mac
Software Requirements:
Adobe PDF Reader and WinZip (free online)
Powertrain:
Engine (2.5L Hybrid), Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Automatic Transmission (eCVT)
Chassis:
Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Electrical:
Electrical System, Multiplex/CAN Communication, Ignition Starting Charging, Cruise Control, Engine Immobilizer, Wiper & Washer, Door Lock, Horn, Instrument Panel, Meter Audio/Visual
Body:
Supplemental Restraint System (SRS), Seat Belts, Air Conditioning, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior Trim
Hybrid Powertrain Specifics:
Detailed information on the hybrid battery pack, power control module, electric motor, and their interrelationships.
Diagnostic Procedures:
Troubleshooting, Fault Code Diagnosis, System Analysis
Repair Procedures:
Step-by-step repair instructions for all covered systems
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements
Component Replacement:
Removal and installation of major and minor components
Troubleshooting Charts:
Step-by-step troubleshooting flowcharts to pinpoint the root cause of problems.
Depth:
Factory-level detail, including diagnostic flowcharts, torque specifications, and specialized tool requirements
Wiring Schematics:
Includes complete and detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
โ๏ธ Engine Specifications
Engine Type:
Atkinson Cycle Inline 4-cylinder
Displacement:
2.5 Liters (2488 cc)
Engine Code:
Hybrid Synergy Drive (HSD) based system, integrated with electric motor
Bore X Stroke:
Approximately 87.5 mm x 103.2 mm
Combined System Horsepower:
188 hp (140 kW)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Electric Motor Type:
Permanent Magnet Synchronous Motor
Battery Type:
Lithium-ion
NHTSA Overall Rating:
5-Star (for 2015 Ford Fusion models, including hybrid variants)
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (AdvanceTracยฎ with Roll Stability Control)
Traction Control:
Standard Traction Control
Airbags:
Frontal, side-impact, and curtain airbags
Seat Belts:
Pretensioner and load-limiting seat belts
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
Infotainment System:
SYNC with MyFord Touch (optional or standard depending on trim)
Screen Size:
8-inch touchscreen
Available Features:
Adaptive Cruise Control, Blind Spot Information System (BLIS), Lane Keeping System, Rearview Camera
Connectivity Options:
Bluetooth, USB connectivity, available voice control
Ev Mode:
Allows for electric-only driving up to a certain speed and range
Regenerative Braking:
Captures energy during deceleration to recharge the hybrid battery
Charging Level:
Supports Level 1 and Level 2 charging
Oil Change Interval:
Refer to manual for specific interval (typically 7,500-10,000 miles or 12 months, depending on usage and oil type)
Tire Rotation Interval:
Every 5,000-7,500 miles
Cabin Air Filter Replacement:
Typically every 15,000-30,000 miles or annually
Engine Oil Type:
SAE 0W-20, API SN Certified, ILSAC GF-5 (For 2.5L Hybrid Engine)
Coolant Type:
Ford Super Plus Premium Coolant (Green) or equivalent (G12++ specification recommended)
Automatic Transmission Fluid:
Mercon LV (for the eCVT, refer to manual for specific fluid type and capacity)
Common Complaints:
Potential for issues with the hybrid battery cooling system, minor electrical glitches, and some reports of transmission behavior.
Specific To Hybrid:
HV battery degradation over time, potential issues with the charging port or onboard charger.
Brand History Association:
Ford Motor Company, a long-standing American automotive manufacturer with a history of innovation and reliability.
Fusion Introduction:
The Ford Fusion was introduced in 2006 as a mid-size sedan. The Fusion Energi model, a plug-in hybrid variant, was introduced in 2013 as part of the second generation.
Assembly Location:
Flat Rock, Michigan, USA
