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Ford Fusion Energy Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Ford Model: Fusion Energi Year: 2015 Variant: Plug-in Hybrid Electric Vehicle (PHEV) 👋 Introduction Market Position Segment: Mid-size Sedan (Plug-in Hybrid Variant) Target Audience: Environmentally...
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Ford Fusion Energy Complete Workshop Service Repair Manual 2015Ford Fusion Energy Complete Workshop Service Repair Manual 2015Ford Fusion Energy Complete Workshop Service Repair Manual 2015Ford Fusion Energy Complete Workshop Service Repair Manual 2015
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion Energi
Year:
2015
Variant:
Plug-in Hybrid Electric Vehicle (PHEV)
👋 Introduction
Market Position
Segment:
Mid-size Sedan (Plug-in Hybrid Variant)
Target Audience:
Environmentally conscious consumers seeking fuel efficiency and reduced emissions, with a focus on practicality and comfort.
Competitive Analysis
Competitors:
Toyota Prius Plug-in, Chevrolet Volt, Honda Accord Plug-in Hybrid
Key Features
Powertrain Type:
Plug-in Hybrid Electric Vehicle (PHEV) powertrain
Range:
Significant electric-only range combined with gasoline engine for extended travel
Technology:
Advanced battery technology, regenerative braking, efficient internal combustion engine
Manual Value
Benefit:
Enables DIY repairs and maintenance, saving significant costs on dealership services.
Ease Of Use:
Step-by-step instructions and pictures facilitate easy understanding for various skill levels.
📋 Manual Details
Coverage Areas
Coverage:
Complete Workshop Service Repair
Page Count
Pages:
Extensive (specific count not provided, but described as 'complete A-Z' and 'every repair and service procedure')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Powertrain:
2.5L Atkinson-cycle I4 (Hybrid component) + Electric Motor
Hybrid System:
Hybrid powertrain control, battery management, charging system, regenerative braking
Engine:
2.5L Atkinson Cycle I4 (internal combustion engine component), cooling, lubrication, fuel, ignition, emission controls
Transmission:
eCVT (electronically controlled continuously variable transmission), hybrid transmission operation, torque converter (if applicable), drive axles
Chassis:
Suspension (front and rear), steering system, braking system (including regenerative braking, ABS, traction control, stability control), wheels and tires
Electrical System:
12V battery system, charging system, starter, lighting (headlamps, taillamps, interior), instrument cluster, power accessories, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning system, climate control modules, refrigerant system
Body:
Body panels, doors, hood, trunk, interior trim, glass, exterior trim
Safety Systems:
Airbag system, seat belts, anti-theft system
Driver Assistance:
Adaptive Cruise Control, Lane Keeping System, Blind Spot Information System (BLIS), Active Park Assist (if equipped)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotations
Diagnostics:
Troubleshooting common issues, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics
Repair:
Engine repair and overhaul, transmission overhaul, suspension component replacement, brake system repairs, electrical component replacement, body panel repair
Disassembly Reassembly:
Detailed step-by-step instructions for removing and installing major components and systems
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all vehicle systems
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical values
Technical Depth
Depth:
Comprehensive (covers basic maintenance to advanced diagnostics and major component overhauls)
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones (requires Adobe Reader)
Print Quality
Printability:
Printable (individual pages, chapters, or entire manual)
Binding Type
Format Type:
Digital Downloadable (PDF)
Paper Type
Digital Media:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.5L Atkinson-cycle I4 (Hybrid)
Displacement:
2488 cc (2.5 Liters)
Horsepower Ice:
Approximately 141 hp @ 5500 rpm (combined system output is higher)
Torque Ice:
Approximately 177 lb-ft @ 4500 rpm (combined system output is higher)
Performance
Electric Motor Power:
Integrated into eCVT, contributes significantly to total system power.
Combined System Output:
Approximately 188 hp (net system)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Hybrid Components
Battery Type:
Lithium-ion
Battery Capacity:
Approximately 7.6 kWh (net)
Electric Range:
Up to 21 miles
Charging Time Level 2:
Approximately 2.5 hours (240V)
🔧 Transmission
Standard
Type:
eCVT (Electronically Controlled Continuously Variable Transmission)
Drive Type:
Front-Wheel Drive (FWD)
Features
Hybrid Integration:
Seamlessly blends power from the gasoline engine and electric motor.
Regenerative Braking:
Captures energy during deceleration to recharge the battery.
📐 Dimensions
Exterior
Length:
Approximately 191.7 inches
Width:
Approximately 72.9 inches
Height:
Approximately 58.2 inches
Wheelbase:
Approximately 107.5 inches
Cargo
Trunk Volume With Battery:
Reduced compared to non-hybrid Fusion due to battery placement (specific volume varies).
Weights
Curb Weight:
Approximately 3,853 lbs (varies by trim)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically rated highly, often 5-star overall safety rating (refer to specific model year NHTSA data for exact details).
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Standard Traction Control System
Driver Assistance Suite:
Optional features like Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Keeping System, Adaptive Cruise Control.
Passive Features
Airbags:
Front airbags, front side airbags, side curtain airbags
Seatbelts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
System Name:
SYNC with MyFord Touch (or later SYNC versions)
Features:
Touchscreen interface, voice commands, Bluetooth connectivity, navigation (optional), media playback.
Driver Assistance
Adaptive Cruise Control:
Optional system that automatically adjusts speed to maintain a set distance from the vehicle ahead.
Lane Keeping System:
Optional system that helps prevent unintended lane departure.
Blind Spot Information System:
Optional system that detects vehicles in the driver's blind spots.
Connectivity
Usb Ports:
Available for media and device charging.
Smartphone Integration:
Through SYNC system for calls, music, and select apps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions; typically 7,500-10,000 miles or 1 year for synthetic oil.
Tire Rotation:
Approximately every 7,500 miles
Brake Fluid Change:
Typically every 2-3 years or as per manual recommendation.
Coolant Change:
Refer to manual, often a long-life coolant with initial change at higher mileage and then every few years.
Fluid Specifications
Engine Oil:
SAE 0W-20 Synthetic Motor Oil (Refer to manual for exact specification and capacity)
Transmission Fluid:
Specific Ford-licensed transmission fluid for eCVT and hybrid system (Refer to manual for part number and capacity)
Coolant:
Ford Premium Concentrated Engine Coolant (Yellow) or equivalent, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (Refer to manual for exact specification)
Known Issues
Battery Degradation:
Like all battery-electric vehicles, gradual degradation over time is possible. Manual will cover battery health checks.
Software Glitches:
Infotainment system or hybrid control module software issues can occur; manual covers potential updates and resets.
HVAC System Issues:
Potential for AC compressor or refrigerant leaks, covered in HVAC repair section.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a major American automaker with a long history of innovation and vehicle production.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year, replacing the Ford Mondeo in North America.
Fusion Phev Introduction:
The Fusion Energi (PHEV) variant was introduced for the 2013 model year, alongside the second generation Fusion.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
Production Years Fusion Phev:
2013-2020
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The Ford Fusion Energi has often been recognized as a 'Green Car of the Year' contender or winner in various publications due to its fuel efficiency and low emissions.
Safety Awards:
The Ford Fusion line typically receives good safety ratings from IIHS and NHTSA, reflecting strong structural integrity and safety feature integration.
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