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BMW 5-series F10 F11 2016 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-Series Generation Chassis Code: F10 (Sedan) / F11 (Touring/Wagon) Model Year Covered: 2016 Codes Production Code Prefix: F10/F11 👋 Introduction Market Position Segment:...
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BMW 5-series F10 F11 2016 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5-Series
Generation
Chassis Code:
F10 (Sedan) / F11 (Touring/Wagon)
Model Year Covered:
2016
Codes
Production Code Prefix:
F10/F11
👋 Introduction
Market Position
Segment:
Executive/Luxury Mid-Size Sedan and Wagon
Competitors 2016:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS, Volvo S90.
Competitive Analysis
Key Strengths Of F10 F11:
Driving dynamics (BMW's hallmark), sophisticated technology, premium interior, wide range of engine options.
Key Features
Platform Innovation:
F10/F11 platform represented significant advances in chassis design, aerodynamics, and lightweight construction (e.g., use of aluminum).
Driver Centric Design:
Emphasis on driver ergonomics and intuitive control layout through the iDrive system.
Powertrain Efficiency:
Introduction of more fuel-efficient engines and advanced transmission technologies.
📋 Manual Details
Coverage Areas
Overall Scope:
Comprehensive A-Z coverage for all models and all repairs.
Model Variants Covered:
Includes all sedan (F10) and Touring (F11) variants for the 2016 model year.
Page Count
Estimated Pages:
Over 1500 (typical for comprehensive BMW service manuals)
Manual Type
Type:
Service and Repair Manual
Intended User:
Professional Technicians (Dealership Level)
Language
Language:
English
Format
Format:
Digital (PDF/eManual format implied, searchable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing systems, valve train, lubrication, cooling.
Engine Management:
Fuel injection, ignition systems, emissions control, ECU diagnosis, sensors, actuators.
Transmission Manual:
Manual gearbox overhaul, clutch system, shift mechanism.
Transmission Automatic:
Automatic transmission overhaul, torque converter, hydraulic control, electronic control unit, mechatronics.
Drivetrain AWD:
xDrive all-wheel-drive system operation, differential, transfer case, drive shafts.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system (rack and pinion, power steering).
Brakes:
Brake system components (discs, pads, calipers), ABS, DSC, parking brake, hydraulic circuits, bleeding procedures.
Electrical System Basic:
Battery, charging system, starter motor, lighting, fuses, relays.
Electrical System Comfort:
Power windows, locks, mirrors, seats, climate control, interior lighting, keyless entry.
Body Exterior:
Body panel removal/installation, doors, hood, trunk, bumpers, glass, sunroof.
Body Interior:
Interior trim panels, dashboard, seating systems, airbags.
Climate Control:
HVAC system, A/C compressor, refrigerant circuits, climate control module.
Safety Systems:
Airbag system operation, SRS module, seatbelt pre-tensioners, crash sensor locations.
Infotainment Navigation:
iDrive system operation, displays, audio systems, navigation unit, Bluetooth connectivity.
Driver Assistance:
Active cruise control, lane departure warning, blind spot detection, parking assist, camera systems.
Procedures Included
Maintenance Schedule:
Detailed recommended maintenance intervals based on mileage and time, including fluid changes, filter replacements, inspections.
Diagnostic Troubleshooting:
Systematic diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for virtually all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Wiring Diagrams:
Complete electrical schematics and wiring diagrams for all systems.
Fluid Capacities Types:
Exact fluid specifications (oil grades, coolant type, brake fluid, transmission fluid) and capacities for all reservoirs.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Diagnostic Codes:
List of BMW diagnostic trouble codes (DTCs) and their associated meanings and potential causes.
Technical Depth
Depth:
Full factory-level detail, suitable for complete vehicle rebuilds and advanced diagnostics.
Accuracy:
Vehicle-specific, based on BMW's official technical documentation.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, printable pages)
Print Quality
Graphics Resolution:
High-resolution for clear diagrams, illustrations, and photos.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Variants 2016
Engine Code Example 1:
N55B30 (3.0L Twin-Scroll Turbo Inline-6 Petrol)
Engine Code Example 2:
N20B20 (2.0L Twin-Scroll Turbo Inline-4 Petrol)
Engine Code Example 3:
B47D20 (2.0L Twin-Power Turbo Inline-4 Diesel)
Engine Code Example 4:
N57D30 (3.0L Twin-Power Turbo Inline-6 Diesel)
Performance
528I Power:
Approx. 240 hp @ 5000-6500 rpm
535I Power:
Approx. 300 hp @ 5800-6000 rpm
528I Torque:
Approx. 260 lb-ft @ 1250-4800 rpm
535I Torque:
Approx. 300 lb-ft @ 1300-5000 rpm
Fuel System
Injection Type:
Direct Injection (High-Pressure)
Turbocharging:
Twin-Scroll or Twin-Power Turbochargers
🔧 Transmission
Standard
Transmission Type 2016:
8-Speed Automatic (Steptronic)
Optional
Manual Transmission Availability:
Optional on select models (e.g., 535i Sedan, less common in US market for 2016)
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) standard, xDrive All-Wheel Drive (AWD) optional.
Automatic Transmission Brand:
ZF (8HP series)
📐 Dimensions
Exterior F10
Length:
Approx. 193.1 inches (4907 mm)
Width:
Approx. 73.0 inches (1855 mm)
Height:
Approx. 57.7 inches (1466 mm)
Exterior F11
Length:
Approx. 193.2 inches (4907 mm)
Width:
Approx. 73.0 inches (1855 mm)
Height:
Approx. 57.7 inches (1467 mm)
Cargo F11
Cargo Volume Seats Up:
Approx. 18.7 cu ft (530 liters)
Cargo Volume Seats Down:
Approx. 56.4 cu ft (1600 liters)
Weights
Curb Weight Example 528I:
Approx. 3700-3900 lbs (1680-1770 kg)
Curb Weight Example 535I:
Approx. 3950-4150 lbs (1790-1880 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating F10:
5-Star (Likely for 2016, verify specific tests)
IIHS Top Safety Pick:
Likely a Top Safety Pick or Top Safety Pick+ recipient (verify for 2016 model year).
Active Features
Dynamic Stability Control:
Standard DSC (Dynamic Stability Control)
Anti Lock Braking:
Standard ABS (Anti-lock Braking System)
Optional Adas Suite:
Active Driving Assistant (includes Lane Departure Warning, Forward Collision Warning, Pedestrian Warning, City Collision Mitigation), Active Cruise Control with Stop & Go.
Passive Features
Airbag Systems:
Advanced front, side-impact, and head protection airbags (including curtain airbags).
Seatbelts:
Three-point inertia-reel seat belts with front belt force limiters and pre-tensioners.
💡 Technology Features
Infotainment
System Name:
BMW iDrive (Professional Media Package typically standard or optional)
Display Size:
Central control display typically 10.2 inches.
Controller:
iDrive rotary controller with touch functionality, programmable buttons, voice control.
Driver Assistance
Adaptive Cruise Control:
Available ACC with Stop & Go functionality.
Parking Assist:
Park Distance Control (PDC) front and rear, optional Surround View camera system.
Lane Management:
Lane Departure Warning, optional Lane Keep Assist.
Blind Spot Monitoring:
Available as part of the Driving Assistance Plus package.
Connectivity
Bluetooth Integration:
Standard Bluetooth connectivity for hands-free calling and audio streaming.
Usb Aux:
USB and auxiliary audio inputs typically included.
Telematics:
BMW ConnectedDrive services, potentially including emergency call, remote services.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months (indicated by Condition Based Service system).
Brake Fluid Interval:
Every 2 years, regardless of mileage.
Air Filter Interval:
Every 30,000-50,000 miles, or as indicated by CBS.
Spark Plug Interval:
Varies by engine: typically 60,000 miles for gasoline engines (check specific engine code).
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or LL-04 (depending on region and engine), typically SAE 0W-30 or 0W-40.
Coolant Specification:
BMW Blue (G48 ethylene glycol based) coolant concentrate, mixed 50/50 with distilled water.
Transmission Fluid Automatic:
ZF Lifeguardfluid 8 (LF-8) or equivalent specified by BMW for the specific transmission model.
Brake Fluid Specification:
DOT 4 LV (Low Viscosity) or DOT 4 PLUS.
Known Issues
Oil Leaks:
Common areas include valve cover gaskets, oil filter housing gaskets, and crankcase seal.
Cooling System:
Water pump failures (electric pumps on many models), thermostat issues, coolant leaks from hoses and expansion tank.
Turbocharger Issues:
Potential for wastegate rattle on N55 engines, though less prevalent on later models.
Electric Power Steering:
Occasional issues with the EPS module or motor, though generally reliable.
Exhaust Gas Recirculation:
Diesel models (N47, B47, N57) may experience EGR valve clogging or issues.
Interior Electronics:
Various minor electronic glitches can occur, often resolved by software updates or control unit resets.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for producing sporty, driver-focused luxury vehicles since its inception.
Model Evolution
Fifth Generation F10 F11:
The F10/F11 generation, launched in 2010 (for model year 2011), marked the fifth iteration of the 5-Series, succeeding the E60/E61 generation. It introduced cleaner styling, enhanced technology, and a focus on improved efficiency and driving dynamics.
Production
Manufacturing Locations:
Primarily manufactured at BMW's plant in Dingolfing, Germany, with potential assembly in other global locations.
Production Years F10 F11:
2010-2016 (pre-LCI), with LCI (Life Cycle Impulse/facelift) updates occurring during this period, including for the 2014 model year.
🏆 Awards & Recognition
Recognitions
Competitiveness:
Consistently recognized by automotive media for its blend of luxury, performance, and technology.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and specific engine/component, but generally competitive within the luxury segment. Manual provides insights to address potential issues.
Certifications
Manufacturer Standard:
Adheres to all BMW factory service standards and specifications.
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