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Harley Davidson FLHRC Road King Classic Motorcycle 2016 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2016 👋 Introduction Market Position Market Position: The 2016 FLHRC Road King Classic represents Harley-Davidson's commitment to traditional...
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Harley Davidson FLHRC Road King Classic Motorcycle 2016 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2016
👋 Introduction
Market Position
Market Position:
The 2016 FLHRC Road King Classic represents Harley-Davidson's commitment to traditional touring comfort and style, blending classic aesthetics with modern V-Twin performance and technology. It's positioned as a premium cruiser for long-distance touring and comfortable cruising.
Competitive Analysis
Competitors:
Competes with other large-displacement touring cruisers from manufacturers like Indian Motorcycle (e.g., Chief models) and potentially some high-end models from Japanese manufacturers in the touring segment.
Key Features
Key Features:
Classic styling with chrome accents, large windscreen for wind protection, comfortable seating for rider and passenger, ample storage in hard saddlebags, and the iconic Harley-Davidson V-Twin engine.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for 2016 Harley-Davidson FLHRC Road King Classic
Page Count
Page Count:
Estimated 800-1000+ pages (typical for comprehensive factory manuals)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Detailed coverage of the Twin Cam 103 engine, including disassembly, inspection, assembly, lubrication, cooling, ignition, fuel injection (EFI), and exhaust systems.
Transmission And Clutch:
Complete procedures for the 6-speed Cruise Drive transmission, including clutch operation, gearbox disassembly, assembly, and adjustments.
Chassis And Suspension:
Front fork (Telescopic), rear shock absorbers, swingarm, steering head, and wheel bearings, including disassembly, service, and replacement.
Braking System:
Front and rear brake systems, including hydraulic lines, calipers, master cylinders, brake pads, rotors, bleeding procedures, and ABS (if equipped).
Electrical System:
Comprehensive wiring diagrams, battery service, charging system (alternator, regulator), starting system (starter motor), lighting, ignition system, and electronic controls.
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, throttle body, and EVAP system diagnosis and repair.
Bodywork And Accessories:
Fairings, saddlebags, seat assembly, fenders, handlebars, instrumentation, and accessory installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication, and general upkeep.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation, and systematic troubleshooting guides.
Repair:
Step-by-step instructions for component removal, overhaul, and installation for all major systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, and other critical data for all procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, and in-depth electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.7:1
Performance
Torque Peak:
Approx. 104.7 ft-lbs (142 Nm) @ 3500 RPM (US Market)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane or higher recommended unleaded gasoline
Lubrication
Oil Type Recommendation:
Harley-Davidson SYN3 Synthetic or equivalent SAE 20W-50 motorcycle oil
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Clutch Type:
Primary drive: Double-row, single-wide timing chain; Clutch: 9-plate, wet, diaphragm spring
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)
📐 Dimensions
Exterior
Length:
97.4 in. (2474 mm)
Height:
54.7 in. (1390 mm)
Width:
37.4 in. (950 mm)
Weights
Dry Weight:
750 lbs. (340 kg)
Wet Weight:
Approx. 810 lbs. (367 kg) (with full fluids)
Gross Vehicle Weight Rating:
1300 lbs. (590 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft
🛡️ Safety Features
Active Features
Braking System Type:
Antilock Braking System (ABS) standard on front and rear brakes.
Passive Features
Lighting:
Halogen headlamp, LED tail/stop lamps, amber lens front turn signals, red lens rear turn signals.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/WB radio with 25-watt per channel stereo output, 2-speaker system. May offer optional CB/Intercom or advanced Boom! Audio systems depending on exact sub-model or options.
Driver Assistance
Cruise Control:
Electronic cruise control standard.
Connectivity
Diagnostics:
On-board diagnostics (OBD-II) capabilities for system monitoring and fault code retrieval (as described in the manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Transmission Primary Chaincase Oil Change:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km) or 12 months.
Drive Belt Inspection:
Inspect every 5,000 miles (8,000 km) for wear, damage, and proper tension.
Fluid Specifications
Engine Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change.
Transmission Primary Chaincase Capacity:
3.0 US quarts (2.8 Liters).
Brake Fluid Type:
DOT 4 (for ABS models, consult manual for specific Harley-Davidson recommendations).
Known Issues
Common Issues:
Potential for exhaust leaks at cylinder head, clutch adjustment needs, charging system issues (regulator/stator), and saddlebag latch wear. (Manual provides detailed troubleshooting for these).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and strong rider community. The brand represents freedom, rebellion, and a distinct American lifestyle.
Model Evolution
Model Lineage:
The Road King model line has been a staple in Harley-Davidson's touring portfolio for decades, evolving from earlier touring bikes. The 'Classic' designation often signifies a more traditional aesthetic with chrome and leather accents.
Production
Manufacturing Location:
United States (Primary assembly typically at York, Pennsylvania, and Milwaukee, Wisconsin facilities).
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Road King line consistently receives high marks from motorcycle publications and riders for its comfort, touring capability, and iconic styling. Specific awards for the 2016 model would be specific to review cycles.
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