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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle Complete Workshop Service Repair Manual 2016

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Electra Glide Ultra Classic Year: 2016 Product Type: Complete Workshop Service Repair Manual ๐Ÿ‘‹ Introduction Market Position Segment: Full-dress touring motorcycle Target...
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Type: Motorcycle
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Sku: 500814
Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle Complete Workshop Service Repair Manual 2016
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Electra Glide Ultra Classic
Year:
2016
Product Type:
Complete Workshop Service Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-dress touring motorcycle
Target Audience:
Long-distance touring riders, enthusiasts seeking premium comfort and features
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R 1250 RT
Key Features
Standard Features:
Projected LED headlights, Boom! Box 6.5 GT infotainment, GPS, linked ABS brakes, cruise control, ample storage, passenger backrest and armrests
Manual Purpose:
Empower owners and technicians with detailed knowledge for accurate maintenance and repair
๐Ÿ“‹ Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, maintenance, and troubleshooting
Electrical Coverage:
Full wiring diagrams, component testing, diagnostics
Engine Coverage:
Engine disassembly, assembly, tuning, diagnostics
Transmission Coverage:
Clutch, gearbox, final drive maintenance and repair
Chassis Coverage:
Frame, suspension, steering, wheels, tires
Body And Trim Coverage:
Fairing, saddlebags, tour-pak, body panels
Page Count
Estimated Pages:
Likely 700-1000+ pages (typical for this model/year)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Scope:
Complete Workshop Manual
Language
Primary Language:
English
Format
Format:
Downloadable PDF
Searchability:
Searchable text (if professionally digitized)
Printability:
Printable pages
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Twin Cam 103โ„ข High Output, cooling system, lubrication system, fuel injection (EFI)
Transmission:
Cruise Driveยฎ 6-Speed, primary drive, clutch, final drive belt
Electrical:
Battery, charging system, ignition system, lighting, starter, audio system, security system (Smart Security System), ABS (Anti-lock Braking System)
Chassis:
Frame, front fork (49 mm), rear suspension (air-adjustable shocks), steering head, wheels, tires, brakes (front and rear disc, ABS)
Bodywork:
Batwing fairing, saddlebags, tour-pak, windshield, instrumentation, seating
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, battery maintenance
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, electrical component repair/replacement, brake system service
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Diagnostics:
Fuel system diagnostics, ignition system diagnostics, sensor testing, electrical circuit analysis
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Depth:
Complete engine rebuilds, transmission overhauls, full electrical system diagnostics and repair
Diagnostic Tools:
Covers procedures using Harley-Davidson Digital Technician II (or equivalent)
๐Ÿ“Š Manual Specifications
File Format
Type:
Digital (PDF)
Print Quality
Resolution:
High-resolution for clear diagrams and text
Binding Type
Type:
N/A (Downloadable)
Paper Type
Type:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103โ„ข High Output
Displacement:
1690 cc (103 cu in)
Bore X Stroke:
3.875 in x 4.375 in (98.4 mm x 111.1 mm)
Compression Ratio:
9.0:1
Performance
Torque:
104.7 ft-lb (142 Nm) @ 3,250 rpm (typical for Twin Cam 103 HO)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
Harley-Davidson SYN3ยฎ Full Synthetic (or equivalent API SG, JASO FD/FE approved motorcycle oil)
Oil Capacity:
Approximately 4 US quarts (3.8 L) with filter change
๐Ÿ”ง Transmission
Standard
Type:
Cruise Driveยฎ 6-speed manual
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Final Drive:
Belt drive, 2.200:1 ratio
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.946, 4th: 3.730, 5th: 3.279, 6th: 2.790
Transmission Fluid:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant (or equivalent SAE 50 motorcycle transmission oil)
๐Ÿ“ Dimensions
Exterior
Length:
103.1 in (2619 mm)
Width:
39.3 in (998 mm)
Height:
53.7 in (1364 mm)
Wheelbase:
64.5 in (1638 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
838 lbs (380 kg)
Wet Weight:
879 lbs (399 kg)
Gvwr:
1360 lbs (617 kg)
Payload Capacity:
481 lbs (218 kg)
Cargo
Saddlebag Capacity:
Approx. 2.4 cu ft
Tour Pak Capacity:
Approx. 2.4 cu ft
Fuel
Fuel Capacity:
6.0 US gallons (22.7 L)
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS:
Standard (Linked ABS)
Active Features
Braking System:
Hydraulic front and rear disc brakes with ABS
Cruise Control:
Standard Electronic Cruise Control
Passive Features
Lighting:
Halogen headlight, LED auxiliary passing lamps, LED tail/stop light, amber LED front turn signals, red LED rear turn signals
Security:
Standard Smart Security System with proximity-based key fob
๐Ÿ’ก Technology Features
Infotainment
System Name:
Boom! Box 6.5 GT Infotainment System
Features:
6.5-inch color touchscreen, AM/FM radio, USB/SD card compatibility, Bluetooth connectivity, voice recognition, CB/Intercom
Navigation:
Integrated GPS navigation
Driver Assistance
ABS:
Linked Anti-lock Braking System (ABS)
Cruise Control:
Electronic Cruise Control
Connectivity
Phone Integration:
Bluetooth for hands-free calling and music streaming
๐Ÿ”ง Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 12 months
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3ยฎ Full Synthetic SAE 20W-50 or equivalent
Transmission Primary Fluid:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle transmission oil
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson P/N)
Fork Oil:
Refer to manual for specific type and weight (e.g., Harley-Davidson Type E or equivalent)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, battery, fork seals
Potential Electrical:
Wiring harness chafing, sensor failures (e.g., crank position sensor), battery charging system issues
Engine Specific:
Carbon buildup in combustion chambers, potential oil leaks from seals
๐Ÿ“š Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long and storied history of building American V-twin motorcycles, with the Electra Glide line representing the pinnacle of their touring heritage since the 1960s.
Model Evolution
Electra Glide Lineage:
The 'Ultra Classic' designation signifies the top-tier, most feature-rich touring model, continuously refined with advancements in comfort, technology, and performance.
Production
Manufacturing Location:
York, Pennsylvania, USA (primary)
๐Ÿ† Awards & Recognition
Recognitions
Market Perception:
Consistently recognized as a benchmark in the large-displacement touring motorcycle segment for comfort, features, and long-distance capability.
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