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Kia Forte 2016 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Forte Year: 2016 Body Style: Sedan, Coupe (Koup), Hatchback (5-door) Codes Internal Platform Code: BD 👋 Introduction Market Position Market Position: Compact sedan/coupe/hatchback...
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Kia Forte 2016 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Forte
Year:
2016
Body Style:
Sedan, Coupe (Koup), Hatchback (5-door)
Codes
Internal Platform Code:
BD
👋 Introduction
Market Position
Market Position:
Compact sedan/coupe/hatchback aimed at value-conscious buyers, offering a balance of features, fuel efficiency, and modern styling.
Competitive Analysis
Competitive Analysis:
Competes directly with segment leaders like the Honda Civic, Toyota Corolla, Hyundai Elantra (shares platform with Elantra), and Mazda3. The Forte is known for offering a strong feature set for its price point.
Key Features
Key Features:
Stylish exterior and interior design, user-friendly infotainment system, available upscale features (heated/ventilated seats, navigation), competitive pricing, good fuel economy.
📋 Manual Details
Coverage Areas
Coverage Areas:
All major mechanical and electrical systems
Page Count
Page Count:
Extensive (typical workshop manuals for this era are 2000+ pages)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (gasoline), Powertrain Control Module (PCM), Ignition System, Fuel System, Emission Control System, Cooling System, Lubrication System, Exhaust System, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes (ABS/ESC), Body Control Module (BCM), Lighting System, HVAC System, Power Accessories (Windows, Locks, Mirrors), SRS Airbag System, Immobilizer System, Diagnostic Trouble Codes (DTCs) and Troubleshooting
Procedures Included
Procedures Included:
Scheduled maintenance, Routine inspections, Component removal and installation, Diagnostic procedures, Repair and overhaul instructions, Wiring diagrams, Technical specifications, Torque specifications, Special tools required, Exploded views, Component testing
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Primary Engine 1:
2.0L GDI (Gamma) Inline-4
Engine Code 1:
G4NC
Displacement 1:
1999 cc
Horsepower 1:
164 hp @ 6200 rpm
Torque 1:
150 lb-ft @ 4000 rpm
Fuel Delivery 1:
Gasoline Direct Injection (GDI)
Compression Ratio 1:
13.5:1
Optional Engine
Optional Engine 1:
1.6L Turbocharged GDI (Gamma)
Engine Code Optional 1:
G4FJ
Displacement Optional 1:
1591 cc
Horsepower Optional 1:
201 hp @ 6000 rpm
Torque Optional 1:
195 lb-ft @ 1350-4500 rpm
Fuel Delivery Optional 1:
Gasoline Direct Injection (GDI) with Turbocharger
Fuel System
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 Octane (for 2.0L), 91 Octane recommended for 1.6T for optimal performance
🔧 Transmission
Standard
Standard Transmission 2.0L:
6-Speed Manual Transmission (M6GF2)
Optional
Optional Transmission 2.0L:
6-Speed Automatic Transmission (A6GF1)
Optional Transmission 1.6T:
7-Speed Dual Clutch Transmission (DCT) (D7GF1)
Features
Transmission Features:
Sportmatic Shifting (Automatic), Eco/Normal/Sport modes available on automatic transmissions
📐 Dimensions
Exterior
Length:
176.5 in (4485 mm) Sedan / 171.5 in (4355 mm) Koup / 170.0 in (4318 mm) 5-door
Width:
70.1 in (1780 mm)
Height:
56.1 in (1425 mm) Sedan / 55.1 in (1400 mm) Koup / 57.5 in (1460 mm) 5-door
Wheelbase:
106.3 in (2700 mm)
Interior
Front Headroom:
Approx. 40.8 in (1036 mm)
Rear Headroom:
Approx. 37.4 in (950 mm)
Front Legroom:
Approx. 42.2 in (1072 mm)
Rear Legroom:
Approx. 35.0 in (889 mm)
Cargo
Trunk Volume Sedan:
15.0 cu ft (425 L)
Weights
Curb Weight Min:
2825 lbs (1281 kg) (2.0L Manual Sedan)
Curb Weight Max:
3148 lbs (1428 kg) (1.6T DCT Sedan)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 Stars (for Sedan models tested)
IIHS Top Safety Pick:
Good (in most tests, may vary by year/specific test)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC), Brake Assist System (BAS)
Passive Features
Passive Features:
Dual front airbags, Front side-mounted airbags, Curtain airbags (front and rear), Pretensioner seatbelts, Crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Kia's UVO infotainment system with touchscreen interface (sizes vary by trim, e.g., 4.3-inch, 7-inch, 8-inch)
Infotainment Features:
AM/FM/Satellite Radio, CD/MP3 Player, USB/Auxiliary Input, Bluetooth connectivity (streaming audio and hands-free calling), Optional Navigation, Optional rearview camera
Driver Assistance
Driver Assistance Features Available:
Rearview camera, Parking assist sensors, Blind-Spot Detection (BSD), Rear Cross-Traffic Alert (RCWA), Lane Change Assist (LCA) (availability dependent on trim level)
Connectivity
Connectivity Features:
UVO eServices (subscription-based for some features), Smartphone integration (e.g., Pandora, iHeartRadio via UVO app)
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Synthetic:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil)
Oil Filter Part Number Example:
26300-35056 (for 2.0L, always verify with VIN)
Service Intervals Filters
Engine Air Filter Replacement:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Service Intervals Fluids
Coolant Replacement:
Initial replacement at 60,000 miles or 48 months, then every 30,000 miles or 24 months thereafter.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Auto:
SP-IV (or equivalent SP-IV-RR)
Transmission Fluid Type Dct:
Specific DCT fluid (refer to manual for exact specification)
Fluid Specifications
Engine Oil Specification:
API SN, ILSAC GF-5, SAE 0W-20 (for 2.0L GDI)
Engine Oil Capacity 2.0L:
Approx. 4.7 US quarts (4.4 liters) with filter change
Known Issues
Known Issues Engine Noise:
Some owners report a 'clicking' or 'ticking' noise from the GDI engines, often attributed to the injectors. This is generally considered normal, but the manual will detail diagnostic steps.
Known Issues Transmission:
Occasional reports of rough shifting or hesitation in automatic transmissions, particularly earlier models. The DCT in the 1.6T can also exhibit specific characteristics that require proper diagnosis.
Known Issues Electrical:
Less common, but issues with infotainment system glitches or sensor failures can occur. The manual provides detailed wiring diagrams and diagnostic trees.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia, originating from South Korea, has grown significantly in global markets, establishing a reputation for value, reliability, and increasingly, attractive design and technology.
Model Evolution
Model Evolution:
The Kia Forte (also known as Kia Cerato in some markets) entered its second generation globally for the 2014 model year. The 2016 model year represents a mid-cycle refresh for this generation, introducing updated styling, features, and in some cases, powertrain enhancements (like the introduction of the 1.6T engine).
Production
Production Years Second Gen:
2014-2018
Manufacturing Locations:
Primarily South Korea (Donghee Plant), also potentially other global Kia facilities.
🏆 Awards & Recognition
Recognitions
Recognitions Initial Impact:
The second-generation Forte, including the 2016 refresh, generally received positive reviews for its value proposition, styling, and feature content, often praised for punching above its weight class.
Recognitions Specific Awards:
While not typically winning major 'car of the year' awards, the Forte consistently ranked well in value and consumer satisfaction surveys within its segment from automotive publications.
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