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Kia Soul EV 2016 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul EV Year: 2016 Generation Generation: First Generation (First Facelift) Codes Chassis Code: DE 👋 Introduction Market Position Positioning: The Kia Soul EV...
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Kia Soul EV 2016 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul EV
Year:
2016
Generation
Generation:
First Generation (First Facelift)
Codes
Chassis Code:
DE
👋 Introduction
Market Position
Positioning:
The Kia Soul EV 2016 represented Kia's commitment to electric mobility, offering a practical and stylish alternative in the compact electric vehicle segment.
Target Audience:
Designed for a broad audience, from owner-mechanics seeking to perform their own maintenance and minor repairs, to professional automotive technicians working in dealership or independent repair shops.
Competitive Analysis
Competitors:
Competed with vehicles like the Nissan Leaf, Ford Focus Electric, and Chevrolet Spark EV in the emerging electric compact car market.
Key Features
Distinguishing Features:
Unique 'urban crossover' styling, spacious interior for its class, and a focus on practicality and user-friendliness for everyday commuting.
Manual Benefits:
Empowers owners and technicians with factory-level information, enabling efficient and accurate repairs, saving time and money on vehicle maintenance and troubleshooting. Facilitates understanding of the unique EV powertrain components.
Manual Presentation:
Features hundreds of pages with detailed substeps, notes, cautions, warnings, numbered instructions, and high-quality illustrations (photos and drawings) to guide users through complex procedures.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair information for the 2016 Kia Soul EV.
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implied to be extensive)
Manual Type
Type:
Workshop Service Repair Manual
Additional Types Covered:
While primarily a service/repair manual, it incorporates diagnostic procedures and electrical system details that often overlap with the function of a diagnostic manual.
Language
Language:
English
Format
Format:
PDF (Downloadable)
Delivery Method:
Instant download link provided on the checkout page after payment confirmation.
📖 Manual Coverage
Systems Covered
Covered Systems:
General Maintenance, Troubleshooting, Engine Service/Repair (Electric Powertrain Components), Transmission Service/Repair (Electric Drive Unit), Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection (N/A for EV), Fuel System (N/A for EV), Emission System (N/A for EV), Heater/Air Conditioning, Engine Control System (EV Powertrain Control), Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
Electrical System Details:
Detailed coverage of the high-voltage battery system, charging system components, electric motor, DC-DC converter, onboard charger, low-voltage electrical distribution, and all associated control modules. Includes comprehensive wiring diagrams.
Chassis And Body:
Includes repair procedures for suspension components (shocks, struts, bushings), steering system (rack and pinion, power steering components), wheel alignment specifications, and body panel repair/replacement.
Restraint System Details:
Covers the operation and service of airbags, seatbelt pretensioners, and related control modules. Includes safety precautions for working with airbag systems.
Procedures Included
Included Procedures:
Step-by-step repair procedures, detailed substeps, troubleshooting guides, electrical system diagnosis, maintenance procedures, component disassembly and reassembly, diagnostic procedures, routine servicing.
Diagnostic Procedures:
Includes specific troubleshooting flowcharts for electrical faults, powertrain issues, HVAC problems, and body electronics. Covers methods for diagnosing and repairing common issues indicated by diagnostic trouble codes (DTCs).
HVAC System Procedures:
Detailed instructions for diagnosing and repairing the climate control system, including the electric compressor, refrigerant lines, cabin filter replacement, and blower motor.
Engine Service Ev Specific:
Focuses on the maintenance and repair of electric motor, power inverter, battery management system (BMS), and associated high-voltage components. Excludes internal combustion engine specific procedures.
Technical Depth
Depth:
Comprehensive, ranging from routine maintenance and basic repairs to advanced diagnostics and complete system overhauls, suitable for both DIY enthusiasts and professional mechanics.
Specifications Data:
Provides essential technical data such as torque specifications for fasteners, electrical system voltages, resistance values, component testing procedures, and recommended diagnostic tool usage.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe PDF Reader or compatible PDF viewer required for access and viewing.
Print Quality
Printable:
Printable without restriction, allowing for printing of individual pages or the entire manual.
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Powertrain Type:
Battery Electric Vehicle (BEV)
Battery Capacity:
27 kWh Lithium-ion Polymer
Performance
Horsepower:
109 hp (81.4 kW)
Torque:
210 lb-ft (285 Nm)
Estimated Range:
Up to 80-93 miles (129-150 km) EPA estimated range, depending on driving conditions and battery health.
Fuel System
Charging System:
Capable of Level 1, Level 2 AC charging, and DC Fast Charging (CHAdeMO). Specific charging times vary by charger type and battery state.
🔧 Transmission
Standard
Type:
Single-speed reduction gear transmission
Optional
Optional Types:
N/A (Single configuration for the EV model)
Features
Features:
Direct drive electric motor output, regenerative braking system integration.
📐 Dimensions
Exterior
Length:
163.4 inches (4150 mm)
Width:
70.9 inches (1800 mm)
Height:
63.0 inches (1600 mm)
Interior
Passenger Volume:
Approximately 96.1 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approximately 14.2 cu ft
Cargo Volume Rear Seats Down:
Approximately 49.4 cu ft
Weights
Curb Weight:
Approximately 3,571 lbs (1619 kg)
Gross Vehicle Weight Rating:
Approximately 4,586 lbs (2080 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for the gasoline Soul model, EV specifics may vary slightly based on testing protocols of the time)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist System (BAS), Electronic Brake-force Distribution (EBD), Hill-start Assist Control (HAC).
Passive Features
Passive Safety:
Front airbags, front side-mounted airbags, front and rear head airbags, driver knee airbag, pretensioners, crumple zones.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system for secure installation of child safety seats.
💡 Technology Features
Infotainment
Infotainment System:
Features could include a touchscreen display, Bluetooth connectivity, USB/Aux input, and potentially navigation depending on trim level. Manual covers system operation and troubleshooting.
Infotainment Features Ev Specific:
Includes information on EV-specific displays for battery status, charging information, range estimation, and energy consumption monitoring.
Driver Assistance
Driver Assistance Features:
Parking assist sensors (rear), rearview camera, cruise control. Advanced ADAS features were less common in this segment at the time but may be covered if equipped.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and device charging.
🔧 Maintenance
Service Intervals
General Recommendation:
Refer to the manual for specific intervals. Typically includes checks of brake fluid, cabin air filter, tire rotation, and battery coolant (if applicable).
Tire Rotation Recommendation:
Typically recommended every 5,000-7,500 miles to ensure even tire wear and maximize tire lifespan.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Battery Coolant:
Specific ethylene glycol-based coolant for EV battery thermal management (refer to manual for part number and type).
Cabin Air Filter Replacement:
Recommended at specified intervals (e.g., every 15,000-20,000 miles or annually). Manual provides location and replacement procedure.
Known Issues
Common Concerns:
Potential concerns for early EVs can include battery degradation over time, charging system anomalies, and specific HVAC system performance in extreme temperatures. The manual will provide diagnostic procedures for these.
Battery Thermal Management:
The manual will detail the operation and service procedures for the battery thermal management system, crucial for maintaining battery health and performance.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Kia, a South Korean automaker, has a history of producing value-oriented and stylish vehicles, increasingly focusing on alternative powertrains in its modern lineup.
Model Evolution
Soul Ev Introduction:
The Kia Soul EV was introduced in 2014, as a battery-electric variant of the popular Soul model, with the 2016 model year representing a refresh of the first generation.
Platform Shared:
Shares its platform and distinctive styling with the gasoline-powered Kia Soul, adapting it for an all-electric powertrain.
Production
Manufacturing Location:
Gwangmyeong, South Korea
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