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2016 Mazda CX-5 Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Year: 2016 Generation Generation: First Generation (KE) Codes Chassis Code: KE 👋 Introduction Market Position Market Position: Compact Crossover SUV, positioned as...
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Type: Car
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Sku: 458869
2016 Mazda CX-5 Service and Repair Manual2016 Mazda CX-5 Service and Repair Manual2016 Mazda CX-5 Service and Repair Manual2016 Mazda CX-5 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
CX-5
Year:
2016
Generation
Generation:
First Generation (KE)
Codes
Chassis Code:
KE
👋 Introduction
Market Position
Market Position:
Compact Crossover SUV, positioned as a stylish, driver-focused, and fuel-efficient option in its segment.
Competitive Analysis
Competitive Analysis:
Competes directly with vehicles like the Honda CR-V, Toyota RAV4, Subaru Forester, and Ford Escape. Known for its engaging driving dynamics and upscale interior for its class.
Key Features
Key Features:
Skyactiv-Body, Skyactiv-Chassis, available AWD, refined interior, sharp handling, fuel efficiency.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models & All Repairs A-Z
Page Count
Page Count:
Not Specified (Comprehensive)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Door, Exterior & Interior Trim, Electrical Systems, Multiplex Communication, CAN Communication
Body And Chassis:
Includes detailed procedures for body panel repair, interior trim removal and installation, door mechanisms, window regulators, glass replacement, and chassis component repair.
HVAC System:
Coverage includes diagnosis and repair of the air conditioning system (refrigerant handling, compressor, condenser, evaporator), heating system, and ventilation components, including blower motor and control modules.
Brake System Diagnostics:
In-depth coverage of hydraulic brake systems, including ABS component testing, brake pad and rotor replacement, brake caliper service, and bleeding procedures. Parking brake system diagnosis and adjustment.
Restraint Systems:
Comprehensive information on the Supplemental Restraint System (SRS), including airbag module replacement, seat belt pretensioner service, and SRS system diagnosis and warning light troubleshooting.
Instrumentation And Gauges:
Procedures for diagnosing and repairing instrument cluster faults, gauge malfunctions, warning lights, and associated sensors and modules.
Procedures Included
Procedures Included:
Maintenance, Diagnosis, Troubleshooting, Repair, Service, Component Replacement, Adjustment, System Schematics
Electrical System Diagnostics:
Comprehensive wiring schematics for all electrical circuits, diagnostic trouble codes (DTCs) and troubleshooting procedures for ECUs, sensors, actuators, lighting, and comfort systems.
Suspension And Steering Alignment:
Detailed procedures for suspension component replacement (struts, shocks, control arms, ball joints), steering system repair (tie rod ends, power steering pump, steering rack), and wheel alignment specifications.
Fuel System Service:
Procedures for fuel pump testing, fuel injector cleaning and replacement, fuel pressure checks, and evaporative emission (EVAP) system diagnostics.
Diagnostics For Multiplex Communication:
Guidance on diagnosing and troubleshooting communication issues within the vehicle's multiplex network (CAN bus), including scanner usage and network component testing.
Wheel And Tire Service:
Specifications for tire pressure, wheel torque values, and common tire service procedures.
Technical Depth
Technical Depth:
Factory Level Diagnostics and Repair (A-Z)
Engine Rebuild Procedures:
Detailed instructions for engine disassembly, inspection, overhaul, and reassembly, including torque specifications, bearing clearances, piston ring installation, and valve seating procedures.
Transmission Overhaul:
Step-by-step instructions for complete teardown, inspection, and rebuilding of both automatic and manual transmissions, including torque converter clutch (TCC) operation and valve body diagnostics.
Electrical Component Replacement:
Detailed instructions for replacing major electrical components such as alternators, starter motors, batteries, body control modules (BCM), Powertrain Control Modules (PCM), and various sensors and switches.
Emissions Control System Repair:
Detailed troubleshooting and repair procedures for emission control components, including oxygen sensors, catalytic converters, EGR systems, and evaporative emission control (EVAP) systems.
Lighting System Diagnostics:
Troubleshooting for headlights, taillights, interior lighting, and fog lamps, including bulb replacement and wiring checks.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High Resolution, Printable (Individual Pages or Full Manual)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.5L Inline 4-Cylinder (PY-VPS) Skyactiv-G
Performance
Horsepower:
184 hp @ 5700 rpm
Torque:
185 lb-ft @ 3250 rpm
Fuel System
Fuel System:
Direct Injection
Engine Variants
Engine Variants Covered:
Likely includes the 2.0L Skyactiv-G (PE-VPS) as well, depending on market and trim.
🔧 Transmission
Standard
Standard Transmission:
6-Speed Automatic (6AT) Skyactiv-Drive
Optional
Optional Transmission:
6-Speed Manual (for select markets/trims, less common)
Features
Transmission Features:
Sport mode, manual shift mode.
📐 Dimensions
Exterior
Wheelbase:
106.3 inches (2700 mm)
Length:
171.5 inches (4356 mm)
Width:
72.4 inches (1839 mm)
Height:
65.3 inches (1659 mm)
Cargo
Cargo Volume Seats Up:
Approx. 35.4 cu ft
Cargo Volume Seats Down:
Approx. 64.8 cu ft
Weights
Curb Weight Approx:
3400 - 3600 lbs (depending on drivetrain)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Likely 5-Star (refer to specific NHTSA reports for confirmation)
IIHS Top Safety Pick:
Often awarded Top Safety Pick status (refer to specific IIHS reports for confirmation)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Dynamic Stability Control (DSC), Traction Control System (TCS), Hill Launch Assist (HLA), available i-Activ AWD system, available Smart City Brake Support (SCBS), available Blind Spot Monitoring (BSM), available Rear Cross Traffic Alert (RCTA), available Lane Departure Warning System (LDWS).
Passive Features
Passive Features:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags, active front headrests, front seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Mazda Connect infotainment system with 7-inch touchscreen display.
Infotainment Features:
Bluetooth connectivity, Pandora/Stitcher/Aha app integration, voice command, HD Radio, available navigation system, USB/Aux inputs.
Driver Assistance
Driver Assistance Features:
Available adaptive cruise control (for models with radar cruise control), advanced keyless entry, push-button start, rearview camera, parking sensors (front and rear on some trims).
Connectivity
Connectivity Features:
Bluetooth phone and audio streaming, USB connectivity for media and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, or as indicated by the vehicle's Maintenance Monitor system (refer to manual for specific guidance).
Tire Rotation Interval:
Every 7,500 miles or as recommended.
Engine Air Filter Replacement:
Approximately every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Approximately every 15,000 miles or annually.
Fluid Specifications
Engine Oil Specification:
SAE 0W-20, API SN or ILSAC GF-5 certified.
Engine Oil Capacity:
Approximately 5.0 US quarts (4.7 liters) with filter change for 2.5L engine.
Transmission Fluid Type:
Mazda Genuine ATF-FZ (for 6-speed automatic).
Coolant Type:
Mazda Genuine Long Life Antifreeze (FL22) or equivalent (pink).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues:
While generally reliable, some owners have reported minor electrical gremlins, occasional infotainment system glitches, and normal wear items for a vehicle of this age. The Skyactiv engines are robust.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda, a Japanese automaker with a long history of producing engaging and reliable vehicles, known for its 'Zoom-Zoom' philosophy emphasizing driving pleasure.
Model Evolution
Model Evolution Cx5:
The CX-5 was introduced for the 2013 model year as Mazda's first production vehicle to fully integrate Skyactiv technologies. The 2016 model represents a mid-cycle refresh for the first generation (KE).
Production
Production Locations:
Primary production often in Japan (Hofu Plant) and sometimes in other global locations like Thailand or Malaysia for specific markets.
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