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LOTUS ELAN TYPE 26 (60S) Service Repair Manual

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🏷️ Basic Information Identification Make: Lotus Model: Elan Type: Type 26 (Series 1) Designation: 60s Body Style: 2-door convertible coupe Generation Generation Name: Original Elan Codes Chassis Code: Type 26...
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Sku: 200070
LOTUS ELAN TYPE 26 (60S) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Lotus
Model:
Elan
Type:
Type 26 (Series 1)
Designation:
60s
Body Style:
2-door convertible coupe
Generation
Generation Name:
Original Elan
Codes
Chassis Code:
Type 26
👋 Introduction
Market Position
Vehicle Class:
Lightweight sports car
Competitive Analysis
Competitors:
Porsche 911, Triumph TR4, MG MGB GT, Alfa Romeo Giulia Sprint GT
Key Features
Design Philosophy:
Renowned for its lightweight construction, superb handling, and aerodynamic fiberglass body.
Engine Placement:
Front-engine, rear-wheel drive
Chassis Type:
Steel backbone chassis with fiberglass body
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Page Count
Estimated Page Count:
Extensive (Exact number not provided, but described as covering 'every single detail' and 'complete disassembly')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine systems, including disassembly, assembly, tuning, and troubleshooting.
Transmission:
Detailed coverage of gearbox, clutch, and driveshafts.
Suspension:
Front and rear suspension systems, including wishbones, coil springs, shock absorbers, and geometry settings.
Brakes:
Hydraulic brake system, including master cylinder, calipers, wheel cylinders, and brake line routing.
Steering:
Steering rack, column, and linkages.
Electrical:
Wiring diagrams, ignition system, lighting, starter, charging system, and accessories.
Bodywork:
Chassis and body construction, fiberglass body panel repair, door mechanisms, and trim.
Fuel System:
Carburetor (likely Weber or SU) tuning and overhaul, fuel pump, and fuel lines.
Cooling System:
Radiator, hoses, thermostat, and water pump.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, tune-ups.
Repair:
Step-by-step repair instructions for all major components and systems, based on complete disassembly.
Troubleshooting:
Diagnostic procedures and solutions for common problems.
Overhaul:
Complete engine and transmission overhaul procedures.
Adjustments:
Detailed procedures for adjusting brakes, clutch, carburetor, ignition timing, and suspension geometry.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics; covers complete disassembly and rebuild.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT enabled)
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip (for potential archive extraction)
Compatibility
Operating Systems:
Compatible with all Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
Lotus Twin Cam (pre-type 65)
Engine Type:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
1558 cc (95.1 cu in)
Performance
Horsepower:
Approximately 105-115 bhp @ 6000 rpm (depending on specific tuning and carburetor setup)
Torque:
Approximately 105-115 lb-ft @ 4500 rpm
Fuel System
Carburetors:
Typically twin Weber 40 DCOE or SU HS4 carburetors
Fuel Type:
Unleaded gasoline (historically leaded gasoline, but modern equivalents are available)
Ignition
Ignition System:
Coil and distributor, points ignition (may have been upgraded to electronic)
🔧 Transmission
Standard
Type:
Four-speed manual gearbox (Ford Mustang gearbox often used as an upgrade or replacement)
Optional
Optional Gearbox:
Five-speed ZF gearbox (common upgrade for later models or custom builds)
Features
Clutch:
Single dry plate diaphragm clutch
Drivetrain:
Rear-wheel drive
📐 Dimensions
Exterior
Length:
Approx. 3810 mm (150 in)
Width:
Approx. 1562 mm (61.5 in)
Height:
Approx. 1143 mm (45 in) (without roof)
Weights
Curb Weight:
Approx. 680 kg (1,500 lbs) (remarkably lightweight)
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed in an era with less stringent crash safety regulations compared to modern vehicles.
Active Features
Handling Dynamics:
Exceptional handling and agility due to low weight and sophisticated independent suspension.
Passive Features
Seatbelts:
Standard seatbelts (three-point likely, depending on final specification).
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio or aftermarket unit installed by owner.
Driver Assistance
Features:
No modern driver assistance systems; focuses on pure driving engagement.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or annually.
Tune Up:
Recommended every 6,000-10,000 miles for ignition and carburetor adjustments.
Fluid Specifications
Engine Oil:
20W-50 or 10W-40 (check manual for specific viscosity and API rating, typically for classic cars).
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual, primarily for hydraulic clutch and brakes).
Gearbox Oil:
GL-4 or GL-5 Hypoid gear oil (specific viscosity depends on gearbox model, often 80W-90).
Known Issues
Chassis Corrosion:
The steel backbone chassis, while strong, is susceptible to rust, particularly in damp climates. Regular inspection and treatment are crucial.
Fiberglass Body:
Gelcoat cracking or crazing, stress cracks around stress points (e.g., door openings), potential for delamination if water ingress occurs.
Engine Wear:
Twin Cam engines, while rev-happy, can be sensitive to oil quality and overheating. Regular valve adjustments are important.
Electrical Reliability:
Older wiring harnesses can degrade, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Founder:
Colin Chapman
Brand Philosophy:
Lightweight, handling, and simplicity ('Simplify, then add lightness').
Model Evolution
Introduction Year:
1962
Type 26 Significance:
The original Elan model, defining the Elan's iconic design and performance characteristics.
Production
Production Period:
1962-1973 (across various Series and variants)
Production Location
Manufacturing Base:
Cheshunt, Hertfordshire, England
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
The Elan has a celebrated motorsport history, winning numerous races and championships in its class.
Classic Car Status:
Widely regarded as a classic sports car icon, highly sought after by collectors.
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