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Yamaha YFZ350 YFZ 350 BANSHEE 87-06 Service Repair Workshop Manual

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The Yamaha YFZ350 Banshee, produced from 1987 to 2006, stands as an iconic sport ATV renowned for its potent two-stroke, liquid-cooled, V-twin engine. This performance-oriented machine delivered exhilarating power and...
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Type: Atv
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Yamaha YFZ350 YFZ 350 BANSHEE 87-06 Service Repair Workshop Manual
The Yamaha YFZ350 Banshee, produced from 1987 to 2006, stands as an iconic sport ATV renowned for its potent two-stroke, liquid-cooled, V-twin engine. This performance-oriented machine delivered exhilarating power and handling, establishing itself as a benchmark in the ATV market during its era. Its engineering focused on delivering a thrilling riding experience, making it a favorite among enthusiasts for its speed and agility. The Banshee's legacy is built upon its distinctive engine characteristics and its reputation for robust, albeit performance-demanding, operation. This comprehensive Service Repair Workshop Manual provides in-depth technical information essential for the maintenance and repair of the Yamaha YFZ350 Banshee. It covers all major systems, including complete engine overhaul, transmission components, chassis, suspension, steering, brakes, and the electrical system. The manual details routine maintenance, troubleshooting procedures, component disassembly and reassembly, and includes critical technical specifications and wiring diagrams. Its purpose is to serve as a definitive guide for owners and technicians, ensuring the YFZ350 Banshee can be kept in optimal working condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFZ350 Banshee
Model Nickname:
Banshee
Year Range Covered:
1987-2006
Codes
Chassis Code:
YFZ350
👋 Introduction
Market Position
Target Audience:
Yamaha YFZ350 Banshee Owners and Technicians
Purpose:
To provide detailed repair and maintenance information for the Yamaha YFZ350 Banshee.
Competitive Analysis
Advantage:
Dealership-level technical information, instant digital access.
Key Features
Content Source:
Used by motorcycle dealerships for repairs.
Delivery:
Instant download, no physical shipping.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Adobe Acrobat PDF
Delivery Method:
Instant Digital Delivery
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul and Repair
Transmission:
Gearbox, Clutch, Drivetrain
Chassis:
Frame, Suspension, Steering
Electrical:
Wiring Diagrams, Ignition, Lighting, Battery
Fuel System:
Carburetors, Fuel Lines, Tank
Brakes:
Hydraulic Brake System (Front and Rear)
Lubrication:
Lubrication Points and Specifications
Steering:
Steering System Components and Adjustment
Suspension:
Front and Rear Suspension Setup and Maintenance
Seats System:
Seat Mounting and Removal
Locks:
Ignition and Handlebar Lock Mechanisms
Lightning:
Lighting System Components and Troubleshooting
Procedures Included
Maintenance:
Routine Maintenance, Oil Changes, Filter Replacements
Troubleshooting:
Diagnostic Procedures for Common Issues
Repair:
Component Disassembly, Reassembly, and Repair
Technical Specifications:
Torque Values, Clearances, Specifications
Wiring Diagrams:
Complete Electrical System Wiring Diagrams
Engine Rebuild:
Detailed Engine Rebuild Procedures
Carburetor Tuning:
Carburetor Adjustment and Synchronization
Suspension Setup:
Suspension Sag and Damping Adjustments
Brake Bleeding:
Hydraulic Brake System Bleeding Procedures
Technical Depth
Depth:
Comprehensive Workshop Level
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable Text
Print Quality
Printability:
Printable Sections or Full Manual
Binding Type
Suggested Binding:
3-Ring Binder
Paper Type
Usage Recommendation:
Print needed sections to avoid damaging original manual
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-Stroke, Liquid-Cooled, Reed Valve, V-Twin
Displacement:
347cc (21.2 cu in)
Bore X Stroke:
64.0 mm x 54.0 mm (2.52 in x 2.13 in)
Compression Ratio:
7.2:1 (typical, may vary by year)
Carburetion:
Dual 30mm Mikuni VM30-83 Carburetors
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower Estimated:
Approximately 40-50 HP (varies by model year and tuning)
Torque Estimated:
Not explicitly stated, but significant low-end torque characteristic.
Fuel System
Fuel Type:
Unleaded gasoline with 2-stroke oil mix (pre-mix or Autolube system)
Fuel Tank Capacity:
Approx. 2.5 US gallons (9.5 L) (may vary)
Cooling System
Cooling Method:
Liquid Cooling
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Sequential
Clutch Type:
Wet, Multi-Plate
Features
Drive System:
Chain Drive
Final Drive Ratio:
Refer to manual for specific year ratios (typically 3.00-3.17)
📐 Dimensions
Exterior
Overall Length:
Refer to manual for specific year (approx. 70.7 in / 1795 mm)
Overall Width:
Refer to manual for specific year (approx. 47.0 in / 1195 mm)
Overall Height:
Refer to manual for specific year (approx. 43.3 in / 1100 mm)
Weights
Dry Weight:
Approx. 390 lbs (177 kg) (may vary)
Gross Vehicle Weight Rating:
Refer to manual for specific year
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV
Active Features
Brakes:
Hydraulic Disc Brakes (Front and Rear)
Throttle Limiter:
Adjustable thumb throttle for control
Passive Features
Hand Grips:
Impact-resistant grips
Footwells:
Wide footwells with heel guards
💡 Technology Features
Infotainment
Display:
Basic LCD instrument cluster (speed, odometer, trip meter)
Driver Assistance
Assistance Features:
None (performance-oriented design)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 1000-1500 miles or annually)
Air Filter Cleaning:
Refer to manual (frequently, depending on riding conditions)
Spark Plug Replacement:
Refer to manual (typically every 1500-2000 miles)
Fluid Specifications
Engine Oil Type:
Specific 2-stroke oil required for autolube or pre-mix (refer to manual for brand/type recommendations)
Coolant Type:
Yamalube Coolant (or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Transmission Oil Type:
Yamaha Gear Oil GL-4 (or equivalent SAE 80W/90)
Known Issues
Common Wear Item:
Piston rings, reeds, clutch plates
Carburetor Issues:
Clogging, synchronization drift
Engine Performance:
Loss of power due to carbon buildup, worn components
Maintenance Focus
2-Stroke Specifics:
Proper oil mixture, exhaust port cleaning, reed valve inspection
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Heritage Focus:
Performance motorcycles and ATVs
Model Evolution
Introduction Year:
1987
Key Development:
Brought a high-performance, twin-cylinder, liquid-cooled 2-stroke engine to the ATV market.
Significant Updates:
Minor changes in suspension, braking, and styling throughout its production run.
Production
Production Period:
1987-2006
Production Status:
Discontinued
🏆 Awards & Recognition
Recognitions
Segment Reputation:
Iconic performance ATV, widely recognized for its power and handling.
Ratings
Consumer Ratings:
Highly regarded by enthusiasts for decades.
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