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Harley Davidson FXDC Dyna Glide Custom 91-98 Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDC Dyna Glide Custom Model Code: FXDC Generation Generation: First Generation Dyna (1991-1998) Codes Chassis Platform: Dyna 👋 Introduction Market Position Market Segment:...
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Type: Motorcycle
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Sku: 438714
Harley Davidson FXDC Dyna Glide Custom 91-98 Workshop ManualHarley Davidson FXDC Dyna Glide Custom 91-98 Workshop ManualHarley Davidson FXDC Dyna Glide Custom 91-98 Workshop ManualHarley Davidson FXDC Dyna Glide Custom 91-98 Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDC Dyna Glide Custom
Model Code:
FXDC
Generation
Generation:
First Generation Dyna (1991-1998)
Codes
Chassis Platform:
Dyna
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle
Competitive Analysis
Key Competitors:
Other American V-twin motorcycles of the era
Key Features
Model Designation:
FXDC - Dyna Glide Custom, known for its blend of classic styling and modern performance for its time.
Manual Purpose:
Essential resource for owners and technicians seeking to maintain, repair, or troubleshoot the FXDC Dyna Glide Custom.
📋 Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Page Count:
544
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Yes (All aspects: disassembly, assembly, troubleshooting, tuning)
Transmission:
Yes (All models including 5-speed, disassembly, assembly, maintenance)
Fuel System:
Yes (Carburetor systems - Keihin CV, fuel lines, fuel tank)
Ignition System:
Yes (Electronic ignition, timing, troubleshooting)
Electrical System:
Yes (Wiring diagrams, battery, charging system, lighting, starting system)
Braking System:
Yes (Front and rear hydraulic brakes, caliper service, bleeding procedures)
Suspension:
Yes (Front forks, rear shock absorbers, adjustments, rebuilds)
Chassis And Frame:
Yes (Frame inspection, steering head bearing service)
Bodywork And Trim:
Yes (Fenders, fuel tank, seat, handlebars, controls, basic body panel removal)
Wheels And Tires:
Yes (Tire mounting, wheel bearing service)
Exhaust System:
Yes (Component identification and replacement)
Procedures Included
Preventive Maintenance:
Yes (Oil changes, filter replacements, lubrication, cable adjustments)
Troubleshooting Guides:
Yes (Diagnostic procedures for common issues)
Engine Rebuilding:
Yes (Complete engine overhaul instructions)
Transmission Repair:
Yes (Detailed steps for internal repairs)
Carburetor Adjustment And Rebuild:
Yes (Comprehensive guide to Keihin CV carburetors)
Electrical Diagnostics:
Yes (Troubleshooting electrical faults using wiring diagrams)
Brake System Service:
Yes (Pad replacement, bleeding, caliper service)
Suspension Fork Service:
Yes (Fork oil changes, seal replacement)
Wheel Bearing Replacement:
Yes (Front and rear wheel bearing procedures)
Technical Depth
Technical Depth:
Comprehensive (From basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans for clarity
Binding Type
Binding Type:
Digital (Instant Download - No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin (Big Twin)
Displacement:
1339 cc (81.7 cubic inches)
Bore X Stroke:
3.44 in x 4.25 in (87.4 mm x 108 mm)
Compression Ratio:
8.5:1 (Typical for 1991-1998 models)
Cylinder Heads:
Iron
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Carburetor:
Keihin CV 40 mm
Performance
Horsepower:
Approximately 60-65 hp (at crankshaft, model dependent)
Torque:
Approximately 68-70 lb-ft (at crankshaft, model dependent)
Fuel System
Fuel Delivery:
Carbureted
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A (Standard 5-speed for this model)
Features
Primary Drive:
Duplex chain
Final Drive:
Belt drive
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 62.5 inches (1588 mm)
Length:
Approx. 91.3 inches (2319 mm)
Weights
Dry Weight:
Approx. 590 lbs (268 kg)
Gross Vehicle Weight Rating:
Approx. 937 lbs (425 kg)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle safety ratings are not standardized like automotive)
Active Features
Braking System Type:
Hydraulic disc brakes (Front and Rear)
Passive Features
Frame Construction:
Steel tube frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation typical for the era - speedometer, odometer, indicator lights)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 2,500 miles or 6 months (refer to manual for precise recommendations)
Primary Chaincase Oil Change Interval:
Every 5,000 miles or 12 months
Transmission Oil Change Interval:
Every 10,000 miles or 24 months
Spark Plug Replacement:
Refer to manual; typically every 10,000-15,000 miles
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 or equivalent motorcycle-specific oil (refer to manual for exact specifications)
Primary Chaincase Oil Type:
Harley-Davidson Primary Chaincase Lubricant (Formula+ or equivalent)
Transmission Oil Type:
Harley-Davidson Transmission Lubricant (Syn-3 or equivalent)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Fork Oil Type:
Harley-Davidson Type E or equivalent (refer to manual for specific weight and amount)
Known Issues
Common Issues:
Cam chain tensioner wear (pre-2007 models), evolution engine oil leaks, carburetor tuning adjustments, starter solenoid issues.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer, founded in 1903.
Model Evolution
Dyna Platform Introduction:
The Dyna platform was introduced in 1991, replacing the previous Softail frame for some models and offering a distinct ride profile.
Fxdc Positioning:
The FXDC Dyna Glide Custom was positioned as a stylish and comfortable cruiser within the Dyna lineup.
Production
Production Period:
1991-1998 for this specific manual's coverage
🏆 Awards & Recognition
Recognitions
Model Recognitions:
The Dyna platform itself was lauded for its handling and V-twin performance, establishing a strong following.
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