Model:
Lightweight (G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, 8) & Heavyweight (G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, 18CS)
Production Years:
1957-1966
Chassis Codes:
G2 series, 14 series, G5, 8, G3 series, G80 series, 16 series, 18 series
Target Audience:
Owners, mechanics, and restorers of AJS and Matchless motorcycles from 1957-1966 seeking authentic factory repair information.
Value Proposition:
An indispensable resource for any serious owner or restorer of AJS and Matchless motorcycles.
Manual Authenticity:
Genuine factory service manuals, not third-party reproductions, offering superior accuracy and completeness.
User Benefits:
Enables DIY maintenance and repair, saving significant labor costs ($50-$60 per hour). Empowers owners to understand their machines and communicate effectively with mechanics.
Cost Savings:
Significant savings on labor costs by enabling owners to perform their own servicing and repairs.
Search And Print:
Facilitates easy navigation via search function, allowing users to print only the necessary pages for specific tasks.
Empowerment Through Knowledge:
Enables owners to make informed decisions about maintenance and repairs, acting as their own expert mechanic.
Manual Scope:
Comprehensive factory service and repair for AJS & Matchless motorcycles from 1957 to 1966, covering both lightweight and heavyweight models.
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as extensive).
Content Volume:
The manual is described as having 'hundreds of pages', indicating a substantial amount of detailed information.
Type:
Factory Service Repair Manual
Information Source:
Directly reflects the information used by factory-trained technicians.
Content Language:
Written entirely in English, ensuring broad accessibility for users.
Digital Delivery Method:
Download link provided immediately after payment confirmation.
Engine And Powertrain:
Engine design, engine servicing, engine overhaul, lubrication, recommended lubricants, gearbox, clutch, transmission, carburettor.
Chassis And Suspension:
Front forks, rear suspension units, frame, wheel bearings, wheels, brakes.
Electrical System:
Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, magneto, dynamo, wiring diagrams.
Electrical Components:
Detailed service information for Wipac alternators and electrical systems, and Lucas electrical components, coils, and magnetos.
Suspension Details:
Comprehensive coverage of front forks and rear suspension units, including servicing and repair.
Wheel And Brake Systems:
In-depth coverage of wheels, wheel bearings, and the braking systems for both front and rear.
Maintenance And Tuning:
Periodical maintenance, engine servicing, engine overhaul, tuning procedures, common fixes.
Diagnostics And Troubleshooting:
Diagnosing engine fault symptoms, researching and evaluating repair approaches, testing suspected parts, advanced troubleshooting guide, diagnosing and repairing electrical system problems.
Diagnostics Methodology:
Provides methods for diagnosing fault symptoms, evaluating repair approaches, and testing suspected parts using 'secret techniques'.
Repair Procedure Guidance:
Step-by-step instructions, with detailed substeps, notes, cautions, and warnings, ensure accurate repair execution.
Mechanic Interaction:
Empowers owners to understand repairs and communicate effectively with mechanics, ensuring quality work and fair pricing.
Depth Of Information:
Complete factory-level technical details, step-by-step repair procedures, detailed illustrations, diagrams, photos, and specifications. Covers fundamentals to advanced rebuilds.
Illustrations And Diagrams:
Contains all necessary illustrations, drawings, and photos to guide users through every repair procedure.
Diagnostic Tools Usage:
Instructions on how to test suspected parts using techniques favored by top mechanics.
Digital Format:
PDF (Adobe Acrobat Reader required)
Operating System Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
High Resolution Quality:
Described as a 'high resolution downloadable manual,' ensuring clarity of text and diagrams.
Printability:
Fully printable, including individual pages, chapters, or the entire manual without restriction.
Printing Flexibility:
Users can print entire sections or specific pages as needed, avoiding wear and tear on a single physical copy.
Digital Delivery:
Downloadable link provided after purchase.
Digital Storage:
Can be saved to hard drive or burned to CD-ROM.
Engine Displacement Lightweight:
250 c.c. and 350 c.c.
Engine Displacement Heavyweight:
350 c.c., 500 c.c., and 600 c.c.
Engine Types Covered:
Covers both single-cylinder and parallel-twin engine configurations common in the AJS and Matchless lineups of the period.
Engine Characteristics:
Details on engine design changes across the model years are provided, allowing for understanding of evolution and specific model variations.
Engine Overhaul Details:
In-depth procedures for engine overhaul are provided, covering complete rebuilds.
Carburettor Information:
Comprehensive coverage of carburettor systems, including servicing and tuning, is a key feature of the manual.
Carburetor Servicing:
Covers servicing and maintenance of the carburettor systems for optimal fuel delivery.
Gearbox Coverage:
Detailed information on gearbox and clutch systems, including repair and maintenance procedures.
Transmission Types:
While specific transmission types (e.g., number of gears) aren't detailed here, the manual covers the 'Transmission' system comprehensively.
Clutch Servicing:
Procedures for clutch maintenance and repair are included, essential for driveline longevity.
Frame And Chassis:
The manual details the frame, forks, and suspension, which are integral to the motorcycle's dimensions and handling characteristics.
Bodywork Repair:
While not directly dimensions, the manual covers bodywork aspects as part of the overall repair scope.
Wheel And Tire Specifications:
Information on wheels, wheel bearings, and brakes is provided, which relates to the motorcycle's overall weight distribution and handling.
Brake System Servicing:
Detailed procedures for servicing wheels and brakes ensure optimal stopping power and rider safety.
Electrical System Diagnostics:
Comprehensive coverage of electrical systems, including ignition (Lucas coil ignition, magneto) and lighting, is crucial for safe operation.
Suspension And Handling:
Coverage of front forks and rear suspension units ensures proper handling and stability, contributing to rider safety.
Vintage Technology Overview:
The manual covers the electrical systems of the era, including Wipac and Lucas components, which were state-of-the-art for their time.
Electrical System Components:
Focuses on the electrical systems of the era, including generators (Wipac, dynamo) and ignition (magneto, Lucas coil).
Ignition Systems:
Detailed information on magneto and Lucas coil ignition systems, essential for engine performance and reliability.
Engine Management:
Guidance on understanding and analyzing engine management systems relevant to the era.
Wiring Diagrams:
Extensive wiring diagrams are included, crucial for understanding and troubleshooting the electrical system.
Periodical Maintenance:
The manual outlines recommended periodical maintenance schedules to ensure the longevity and optimal performance of the motorcycles.
Periodic Checks:
Details recommended checks and services at regular intervals for optimal motorcycle health.
Lubrication And Fluids:
Covers lubrication procedures and specifies recommended lubricants for various components.
Engine Oil Recommendations:
Specific recommendations for lubricants are detailed within the manual.
Troubleshooting Guide:
Includes an advanced troubleshooting guide to help diagnose and correct common and uncommon problems experienced by owners.
Preventative Tips:
Offers tips to prevent common problems from escalating.
Manufacturer History:
AJS and Matchless are iconic British motorcycle manufacturers with a rich history in motorcycle sport and production.
Year Specific Updates:
The manual covers a decade of production (1957-1966), detailing engine design changes and model variations within this period.
Lightweight Vs Heavyweight:
Distinguishes and provides specific coverage for both the lightweight (250/350cc) and heavyweight (350/500/600cc) models.
Production Era:
Focuses on the post-war era of these classic British motorcycles.
