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Alfa Romeo 145 and 146 Service & Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 145 / 146 Codes Chassis Codes: 930 (145), 935 (146) 👋 Introduction Market Position Segment: Compact/Small Family Car (Hatchback) Competitive Analysis Competitors:...
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Type: Car
Vendor:
Sku: 398011
Alfa Romeo 145 and 146 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
145 / 146
Codes
Chassis Codes:
930 (145), 935 (146)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car (Hatchback)
Competitive Analysis
Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Megane, Peugeot 306
Key Features
Design Philosophy:
Sporty handling, distinctive Italian styling, driver-focused interior, often praised for its engaging driving dynamics.
Target Audience
Diy Enthusiasts:
The manual is explicitly promoted for DIY enthusiasts, enabling home repairs and servicing.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Alfa Romeo 145 and 146
Engine Variants Covered:
Likely all petrol variants common to the 145/146 platform, including Twin Spark (e.g., 1.4, 1.6, 1.8, 2.0), and potentially early JTD diesel if applicable to the market for this manual. Specific engine codes (e.g., AR33401, AR34101, AR37203) would be detailed within the manual.
Page Count
Total Pages:
Estimated to be substantial, likely over 1000 pages across the three volumes, given the depth of coverage indicated. Exact count not provided.
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Gearbox (Manual & likely Automatic), Drivetrain components (e.g., drive shafts, differentials)
Chassis:
Front Axle, Rear Axle, Brakes (Front & Rear), Steering System, Suspension (Front & Rear), Wheels & Tires
Electrical:
Complete Electric System, Electric System Diagnosis, Wiring Diagrams, Component Location
Bodywork:
Bodywork Repair, Exterior components, Interior trim, Body sealing
Auxiliary Systems:
Auxiliary Organs (e.g., Cooling System, Fuel System, Exhaust System, HVAC - Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, inspections, lubrication schedules
Repair:
Step-by-step instructions for component removal, overhaul, and installation across all covered systems
Diagnostics:
Troubleshooting guides, fault diagnosis procedures, symptom-to-cause correlation, specific guidance for electric system diagnosis
Technical Specifications:
Torque values, clearances, alignments, fluid capacities and types, electrical specifications
Technical Depth
Depth:
Comprehensive, covering routine maintenance, common repairs, and more complex diagnostics and rebuilds. Includes detailed diagrams for clarity.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable within the PDF reader, enabling quick location of specific topics.
Print Quality:
Assumed to be high-resolution for clarity of text and diagrams, suitable for printing.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Alfa Romeo Twin Spark (TS) engines
Engine Variants
Common Displacements:
1.4L (1370cc), 1.6L (1598cc), 1.8L (1747cc), 2.0L (1970cc)
Engine Technology
Twin Spark:
Features two spark plugs per cylinder for improved combustion efficiency and emissions control, a hallmark of Alfa Romeo engines of this era.
Performance General
Horsepower Range:
Typically ranging from approx. 90 HP (1.4) to 155 HP (2.0 Twin Spark) depending on the specific engine variant.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Management
ECUs:
Bosch Motronic or similar ECU systems, detailed diagnostics within the manual.
🔧 Transmission
Standard
Gearbox Type Standard:
5-speed Manual Transmission
Optional
Gearbox Type Optional:
Likely a 4-speed Automatic Transmission option on some models/markets.
Features
Clutch Type:
Hydraulically operated single-plate dry clutch.
Fluid Requirements
Manual Transmission Fluid:
Specific API GL-4 or GL-5 rated gear oil, viscosity typically 75W-90 or 80W-90. Manual will specify exact grade and capacity.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback (145), 5-door hatchback (146)
Weights
Kerb Weight Range:
Approximately 1150 kg to 1300 kg depending on engine and specification. Manual will provide exact figures per model variant.
🛡️ Safety Features
Ratings
Euro Ncap Early:
Likely underwent Euro NCAP testing during its production run. Specific results for 145/146 would be detailed in automotive databases; the manual may reference safety system designs pertinent to these ratings.
Active Features
Braking System:
Front ventilated discs, rear solid discs (typical). ABS likely standard or optional depending on year and trim. Manual covers ABS system diagnosis and repair.
Passive Features
Airbags:
Driver and front passenger airbags typically available. Side airbags may have been an option on later models. Manual details airbag system deactivation, component replacement, and diagnostic procedures.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player. Manual may cover basic system removal/installation and speaker wiring.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was often an option or standard on higher trims, detailed in the brake and electrical sections.
Connectivity
Lighting System:
Covers headlamp bulb replacement, tail light assembly, and diagnostic procedures for electrical circuits related to lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km or 12 months, depending on driving conditions. Manual will specify the exact interval and recommended oil viscosity.
Timing Belt Replacement:
Critical for Twin Spark engines. Usually around 80,000 - 100,000 km or 5 years. Manual will detail the procedure and required components (belt, tensioners, idlers, water pump).
Fluid Specifications
Engine Oil Specification:
Likely Selenia WR/K or equivalent meeting Fiat/Alfa Romeo specifications (e.g., ACEA A3/B4). Viscosity typically 10W-40 or 5W-40. Manual will provide precise recommendations.
Coolant Specification:
Paraflu UP or equivalent ethylene glycol-based antifreeze/coolant. Manual will specify the correct type and mixture ratio.
Brake Fluid Specification:
DOT 4 brake fluid. Manual will detail bleeding procedures and fluid change intervals.
Known Issues
Twin Spark Spark Plugs:
Twin Spark engines are known for requiring regular replacement of both sets of spark plugs to maintain optimal performance and prevent misfires. Manual details the correct torque and gap settings.
Engine Management System:
Potential for Lambda sensor issues, MAF sensor problems, and ECU faults, all covered in the diagnostic sections.
Corrosion:
As with many Italian cars of this era, bodywork corrosion, particularly around wheel arches and sills, can be a concern. Manual may offer guidance on inspection and repair.
Suspension Components:
Wear in bushings, ball joints, and drop links can affect handling. Manual provides replacement procedures and alignment specifications.
📚 Vehicle History
Brand Heritage
Alfa Romeo Identity:
Known for sporty heritage, elegant Italian design, and driver-focused dynamics, often associated with the 'Alfisti' enthusiast community.
Model Evolution
Replacement For:
Launched in 1994 as a replacement for the Alfa Romeo 33 model.
Production Period:
1994 - 2000 (145), 1994 - 2001 (146). This manual likely covers the entirety of these production runs.
Production
Platform Shared With:
Both the 145 and 146 were built on the Fiat Tipo platform, sharing many components and engineering principles.
🏆 Awards & Recognition
Recognitions
Market Reception:
While specific awards for the 145/146 are not prominently documented, they were generally well-received for their driving dynamics and styling within the segment, appealing to those seeking a more engaging driving experience than some rivals.
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