Alfa Romeo 147 Maintenance Service Repair Manual

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The Alfa Romeo 147 is a compact premium hatchback renowned for its stylish Italian design, engaging driving dynamics, and a premium interior feel. Produced from 2000 to 2005, this model...

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Type: Car

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Sku: 129752

Tags: 147 Alfa Romeo Car Cars

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Description

The Alfa Romeo 147 is a compact premium hatchback renowned for its stylish Italian design, engaging driving dynamics, and a premium interior feel. Produced from 2000 to 2005, this model embodies Alfa Romeo's rich sporting heritage, offering a range of engines known for lively performance, including the spirited Twin Spark and powerful V6 Busso options. Its engineering emphasizes a balance of spirited acceleration and tractable power, making it a distinctive choice in its segment, competing with established European brands. The 147 also features notable safety systems and received a Euro NCAP 4-star rating, reflecting its commitment to occupant protection alongside its performance and aesthetic appeal. This comprehensive repair manual provides professional-level diagnostic, repair, and maintenance information for the Alfa Romeo 147 models from 2000 through 2005. It covers all major systems, including engine mechanicals, fuel, cooling, ignition, transmission, drivetrain, brakes, suspension, steering, and electrical systems, along with detailed procedures for troubleshooting, component replacement, and system adjustments. The manual is designed to be an indispensable resource for owners, mechanics, and technicians, offering clear, detailed diagrams and descriptions essential for accurate and efficient servicing and repair. Its extensive coverage ensures that all aspects of the vehicle's operation and maintenance are thoroughly addressed.

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Generation:

First Generation (937)

Product Name:

Alfa Romeo 147 Maintenance Service Repair Manual

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact premium hatchback

Competitive Analysis

Key Competitors:

• Volkswagen Golf

• BMW 1 Series

• Audi A3

• Mercedes-Benz A-Class

• Ford Focus

Key Features

Vehicle Attributes:

Stylish Italian design, engaging driving dynamics, premium interior feel, a range of efficient and powerful engines.

Manual Purpose

Utility:

To provide professional-level diagnostic, repair, and maintenance information for Alfa Romeo 147 owners and technicians, enabling efficient and accurate servicing.

📋 Manual Details

Coverage Areas

Years Covered:

2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Page Count:

Extensive (exact number not provided, but described as 'complete' and 'very detailed')

Manual Type

Type:

Official Complete Repair Manual / Service Manual / Workshop Manual

Language

Languages:

• Italian

• English

• French

• German

• Spanish

• Dutch

• Portuguese

Format

Format:

Software (implies digital, likely searchable PDF or similar)

📖 Manual Coverage

Systems Covered

Major Systems:

• Engine Mechanical

• Engine Control System

• Fuel System

• Cooling System

• Ignition System

• Lubrication System

• Exhaust System

• Transmission Systems (Manual & Automatic)

• Drivetrain (Front Axle Hub, Front Drive Shaft, Drive Shaft)

• Brake System

• Suspension Systems (Front & Rear)

• Steering System

• Electrical System (Charging, Starting, Lighting)

• Air Conditioning System

• Supplemental Restraint System (Airbags)

• Body Repair

• Interior Systems (Seats, Instrumentation)

• Wheels and Tires

Procedures Included

Diagnostic And Repair:

• Diagnostic procedures

• Repair procedures

• Maintenance schedules

• Troubleshooting guides

• Component replacement

• Wiring harness repair

• Fluid level checks and changes

• Component testing

• Torque specifications

• Wheel alignment procedures

• System adjustments

Technical Depth

Depth:

Comprehensive professional-level coverage, including detailed diagrams and descriptions used by Alfa Romeo repair mechanics and workshops. Covers diagnostic, repair, and maintenance information at a professional technician's level.

Specific Systems Detailed

Detailed System Coverage:

• Yaw Rate Sensor

• Wiring Diagrams

• Wire Harness Repair

• Wiper And Washer System

• Windshield Wiper Motor Assy

• Window Defogger System

• Wheel And Tire System

• Water Pump Assy

• Valve Clearance

• Transmission Valve Body

• Torque Converter Clutch

• Throttle Body Assy

• Supplemental Restraint System

• Sun Roof System

• Steering System

• Starting System

• Spiral Cable Sub-Assy

• Speed Sensor Front

• Skid Control Sensor

• Side Air Bag Sensor Assy

• Shift Lock System

• Sfi System

• Seat Position Air Bag Sensor

• Seat Belt Warning System

• Roof Headlining

• Roof Drip Side Finish Moulding

• Rear Wheel Alignment

• Rear Suspension System

• Rear Shock Absorber Assy

• Rear Door

• Rear Combination Lamp Assy

• Rear Bumper

• Rear Brake

• Radiator Assy

• Power Window Control System

• Power Steering

• Power Mirror Control System

• Power Door Lock Control System

• Passenger Air Bag Assy

• Partial Engine

• Oil Pump

• Oil Filter

• Name Plate

• Manual Transaxle System

• Lubrication System

• Lighting System

• Knock Sensor

• Instrument Panel

• Input Shaft Assy

• Inner Rear View Mirror Assy

• Ignition System

• Horn Button Assy

• Hood

• Heater Radiator Assy

• Heater Or Boost Ventilator Control

• Heater & Air Conditioner

• Headlamp Assy

• Generator Assy

• Fuel Tank

• Fuel System

• Fuel Pump

• Fuel Injector

• Front Wheel Alignment

• Front Suspension System

• Front Stabilizer Bar

• Front Shock Absorber

• Front Door

• Front Bumper

• Front Brake

• Front Axle Hub

• Fender Panel Mudguard

• Exhaust Pipe

• Exhaust

• Engine Mechanical

• Engine Coolant

• Engine Control System

• Emission Control Systems

• Drive Shaft

• Drive Belt

• Differential Case Assy

• Cylinder Head Assy

• Cylinder Block Assy

• Curtain Shield Air Bag Assy

• Cooling System

• Cooling Fan System

• Combination Meter

• Clutch Unit

• Clutch System

• Clutch Start Switch Assy

• Clutch Release Cylinder Assy

• Clutch Pedal Sub-Assy

• Clutch Master Cylinder Assy

• Cigarette Lighter Assy

• Charging System

• Center Stop Lamp Assy

• Center Cluster Module Switch

• Center Air Bag Sensor Assy

• Camshaft Position Sensor

• Camshaft

• Brake System

• Brake Pedal

• Brake Master Cylinder

• Brake Fluid

• Brake Booster

• Brake Actuator

• Body Repair

• Back Door Glass

• Back Door Garnish

• Back Door

• Automatic Transaxle Fluid

• Automatic Transaxle Assy

• Audio & Visual System

• Antenna Cord Sub-Assy

• Amplifier Antenna Assy

• Air Conditioning System

• Air Conditioning Blower Assy

• Air Conditioning Amplifier Assy

• Air Conditioner Refrigerant

• Air Bag Sensor Rear

• Air Bag Sensor Front

📊 Manual Specifications

File Format

Format Details:

Software-based, likely a searchable digital format (e.g., PDF, HTML-based). Implies easy navigation and access to information.

Print Quality

Quality Description:

High-quality, as it contains 'very detailed diagrams and descriptions' typically found in official workshop manuals.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

• 1.6 Twin Spark (120 HP / 88 kW)

• 2.0 Twin Spark (150 HP / 110 kW)

• 1.9 JTD (105 HP / 77 kW)

• 1.9 JTD 16V (115 HP / 85 kW)

• 1.9 JTD 16V M-Jet (136 HP / 100 kW)

• 1.9 JTD 16V M-Jet (140 HP / 103 kW)

• 1.9 JTD 16V M-Jet (150 HP / 110 kW)

• 3.2 V6 Busso (250 HP / 184 kW - Quadrifoglio)

Performance

General Performance Characteristics:

Known for lively performance, particularly the Twin Spark and V6 Busso engines, offering a balance of spirited acceleration and tractable power delivery.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for JTD diesel engines.

Engine Management

ECU Systems:

Bosch Motronic or similar sophisticated engine management systems controlling fuel, ignition, and emissions.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (MT)

Optional

Optional Transmission:

• 6-speed Manual Transmission (MT) on some performance variants

• Selespeed (Automated Manual Transmission with paddle shifters)

Features

Transmission Features:

Manual gearboxes offer precise engagement. Selespeed provides a sporty, driver-engaging automatic experience without a clutch pedal.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-85 or SAE 75W-90 gear oil (specific viscosity may vary by model year and transmission type). Consult manual for exact specification (e.g., Tutela transmission fluid).

Automatic Transmission Fluid:

Specific ATF (Automatic Transmission Fluid) for Selespeed system. Consult manual for exact type (e.g., Tutela CS Speed).

📐 Dimensions

Exterior

Length:

Approx. 4253 mm (167.4 in)

Width:

Approx. 1763 mm (69.4 in)

Height:

Approx. 1458 mm (57.4 in)

Weights

Curb Weight:

Approx. 1350 - 1450 kg (2976 - 3197 lbs), depending on engine and transmission

Cargo

Luggage Capacity:

Approx. 300 liters (10.6 cu ft)

🛡️ Safety Features

Ratings

Euroncap Rating:

4 stars (at launch)

Active Features

Active Safety Systems:

• Anti-lock Braking System (ABS)

• Electronic Brakeforce Distribution (EBD)

• Brake Assist (BA)

• Traction Control System (TCS)

• Vehicle Dynamic Control (VDC) / Electronic Stability Program (ESP) on some models

Passive Features

Passive Safety Features:

• Front airbags

• Side airbags

• Curtain airbags (optional/standard on higher trims)

• Seat belt pretensioners

• Seat belt reminder

• Whiplash protection system

💡 Technology Features

Infotainment

Audio Visual System:

Factory fitted radio/CD player, optional Bose sound system, navigation system availability on later models.

Driver Assistance

Assistance Features:

ABS, EBD, BA, TCS, VDC/ESP (depending on trim/options). Parking sensors available on some models.

Connectivity

Connectivity Options:

Limited by era, but may include options for external audio input or early Bluetooth hands-free systems on later models.

Comfort Features

Comfort Technology:

• Automatic climate control

• Power windows (front and rear)

• Power mirrors

• Cruise control (optional)

• Sunroof (optional)

🔧 Maintenance

Service Intervals

Major Service Intervals:

Typically every 15,000 - 20,000 km (9,000 - 12,500 miles) or 12 months for oil changes and basic checks. Major services, including timing belt replacement (for Twin Spark engines), are usually around 90,000 - 105,000 km (56,000 - 65,000 miles). Consult the manual for precise intervals based on engine type and driving conditions.

Fluid Specifications

Engine Oil:

Specific viscosity depends on engine, but generally SAE 10W-40 or SAE 5W-40 synthetic oil meeting ACEA A3/B3 or A3/B4 specifications. Refer to manual for exact API and ACEA ratings (e.g., Selenia Star Pure Energy).

Coolant:

Ethylene glycol based antifreeze with corrosion inhibitors, typically Paraflu UP or equivalent (diluted 50% with deionized water).

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Common Problems:

• Twin Spark engine: Ignition coil failures, phase variator (cam timing adjustment) issues, potential for 'loss of spark' on one cylinder.

• Electrical gremlins: Dashboard warning lights, window regulator failures, central locking issues.

• Rust: Particularly on sills, wheel arches, and rear subframes.

• Selespeed transmission: Actuator pump failures, hydraulic leaks, sensor issues.

• Clutch wear (manual transmissions).

• Air conditioning system refrigerant leaks.

Parts Information

Key Parts Covered:

• Spark plugs (specific for Twin Spark engines)

• Timing belt and tensioners

• Water pump

• Ignition coils

• Injectors

• Brake pads and discs

• Shock absorbers

• CV joints

• Wiper blades

📚 Vehicle History

Brand Heritage

Brand Identity:

Alfa Romeo is an Italian luxury car manufacturer with a rich history dating back to 1910, known for its sporting heritage, distinctive styling, and passionate driving experience.

Model Evolution

147 Development:

The Alfa Romeo 147 was launched in 2000 as a replacement for the Alfa Romeo 145/146. It shared its platform with the Fiat Bravo/Brava and Lancia Lybra. It underwent a facelift in 2004, bringing updated styling and improved features.

Production

Production Years:

2000 - 2010

Production Location

Manufacturing Base:

Italy

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

The Alfa Romeo 147 was named 'Most Beautiful Car' at the 2000 Turin Motor Show and achieved a Euro NCAP 4-star safety rating.