Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, cooling, lubrication
Engine Management:
Fuel injection, ignition system, emission control, sensors, ECU diagnostics
Transmission Manual:
Clutch, gearbox assembly, overhaul, operation
Transmission Automatic:
Automatic transmission assembly, disassembly, hydraulic control, solenoids, torque converter
Drivetrain AWD:
All-wheel drive system components, power transfer unit, differential maintenance
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, alignment
Steering:
Power steering system, steering rack, column, hydraulic components
Brakes:
Brake system diagnostics, hydraulic components, ABS, EBD, brake pad/disc replacement
Electrical System:
Battery, charging system, starter motor, lighting, fuses, relays
Body Exterior:
Body panels, doors, bumpers, trim, glass, convertible top (if applicable)
Body Interior:
Dashboard, seats, upholstery, trim panels, climate control system
Climate Control:
HVAC system, refrigerant, compressor, heater core, diagnostic procedures
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module diagnostics
Infotainment:
Radio, navigation system, speakers, Bluetooth connectivity
Tire Pressure Monitoring:
Information on TPMS system diagnostics and calibration
Maintenance Scheduling:
Recommended service intervals for all major components
Fluid Replacements:
Engine oil, coolant, brake fluid, transmission fluid, power steering fluid, differential fluid
Filter Replacements:
Oil filter, air filter, cabin filter, fuel filter
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, wiring diagrams
Component Removal Installation:
Step-by-step instructions for removing and installing major and minor components
Repair Overhaul:
Detailed procedures for repairing and overhauling various vehicle systems
Painting Bodywork:
Information on painting, repair of minor body damage, and product recommendations
Collision Repair:
Guidelines for structural repair and collision damage assessment
Electrical Component Testing:
Testing procedures for sensors, actuators, and electrical modules
Software Updates:
Information on software updates for ECU and other control modules (often requires dealer tools)
Wiring Diagrams:
Detailed electrical schematics for all systems
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment
Depth Level:
Professional-level diagnostics and repair, suitable for workshops and experienced DIYers
Diagnostic Tools Reference:
References for specific diagnostic tools and software (e.g., Examiner)
Engine Options:
1.9 JTDm, 2.0 JTDm, 2.4 JTDm, 1.8 TBi, 2.2 JTS, 3.2 V6 JTS
Horsepower Range:
115 hp (1.9 JTDm) to 260 hp (3.2 V6 JTS)
Torque Range:
280 Nm (1.9 JTDm) to 320 Nm (2.4 JTDm & 3.2 V6 JTS)
Injection Type:
Common Rail Direct Injection (JTDm), Direct Injection (JTS, TBi)
Diesel Engines:
937A5000 (1.9 JTDm), 939A2000 (2.4 JTDm)
Petrol Engines:
939A6000 (3.2 V6 JTS), 939B3000 (1.8 TBi)
Engine Oil Change:
Every 20,000 km or 1 year, whichever comes first (or based on oil quality sensor)
Timing Belt Replacement:
For JTS and V6 engines: typically 100,000 km or 5 years. JTDm engines use a timing chain.
Engine Coolant:
Paraflu UP (or manufacturer-specified OAT coolant)
Power Steering Fluid:
Tutela GI/E or equivalent (specific to Alfa Romeo, consult manual for exact type)
Common Problems:
DPF regeneration issues (diesel), swirl flap issues (diesel), egr valve issues (diesel), suspension arm wear, minor electrical gremlins
Parts Catalogue Reference
Example Part Number Oil Filter:
e.g., 77367072 (for 2.0 JTDm, verify with VIN)
Example Part Number Air Filter:
e.g., 77367075 (for 2.0 JTDm, verify with VIN)